Dynamic electrostatic filter apparatus for purifying air using electrically charged liquid droplets

• US 6,656,253 B2
• Filed: 10/29/2002
• Issued: 12/02/2003
• Est. Priority Date: 05/18/2000
• Status: Expired due to Fees

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Willey, Alan David, Gartstein, Vladimir, Gaw, Chinto Benjamin
• Primary Examiner(s): Chiesa, Richard L.
• Application Number:
  US10/282,586
• Publication Number:
  US 20030196552A1
• Time in Patent Office: 399 Days
• Field of Search: 96/27, 96/53, 96/52, 96/44, 96/63, 95/61, 95/58, 95/71, 95/72
• US Class Current: 96/27
• CPC Class Codes: B03C 3/16 wet type

Abstract

An apparatus for removing particles from air, including an inlet for receiving a flow of air, a first chamber in flow communication with the inlet, wherein a charged spray of semiconducting fluid droplets having a first polarity is introduced to the air flow so that the particles are electrostatically attracted to and retained by the spray droplets, and an outlet in flow communication with the first chamber, wherein the air flow exits the apparatus substantially free of the particles. The first chamber of the apparatus further includes a collecting surface for attracting the spray droplets, a power supply, and a spray nozzle connected to the power supply for receiving fluid and producing the spray droplets therefrom. The apparatus may also include a second chamber in flow communication with the inlet at a first end and the first chamber at a second end, wherein particles entrained in the air flow are charged with a second polarity opposite the first polarity prior to the air flow entering the first chamber.

Claims

1. An air cleaning apparatus, comprising:

a chamber into which a flow of input air is directed, said input air containing a plurality of particles, said input air becoming a flow of output air after being cleaned within said chamber;

at least one nozzle through which a liquid is sprayed into said chamber, said liquid being electrically charged, said liquid becoming separated into a plurality of droplets upon exiting said at least one nozzle; and

said chamber being configured to cause said flow of input air and said charged liquid droplets to intermix at an intermix space, wherein said plurality of particles are attracted to said charged liquid droplets, thereby removing a portion of said plurality of particles from said input air, which thus becomes said flow of output air;

wherein, when said flow of input air passes through said intermix space of said chamber at an air velocity of substantially 2.54 meters per second (500 fpm), said plurality of particles at substantially 0.3 microns in size is cleaned from said input air at a cleaning efficiency of greater than 70%, at a backpressure of less than 0.2 inches of water column, and without substantial change to a temperature and humidity of said input air.

2. The air cleaning apparatus as recited in claim 1, wherein, without cleaning or changing any component of said air cleaning apparatus, after 60 days of substantially continuous use the cleaning efficiency characteristic decreases less than 10% and the backpressure characteristic increases less than 10%, when said flow of input air exhibits a particle density greater than one million particles per cubic meter.

3. The air cleaning apparatus as recited in claim 1, wherein after they receive particles from said flow of input air, said liquid droplets are accumulated into a body of liquid, which is recirculated back to said at least one nozzle, and a surface of said liquid droplets is effectively renewed for each cycle of electrical charging, thereby allowing said liquid to be used over an extended time period of at least 4 months before becoming sufficiently dirty such that its surface will not take a sufficient electrical charge to attract said particles at a desired cleaning efficiency.

4. The air cleaning apparatus as recited in claim 1, wherein said liquid exhibits a conductivity of less than 10⁻

4 ohm<sup>−

1</sup> m<sup>−

1</sup>.

5. The air cleaning apparatus as recited in claim 1, wherein said liquid exhibits a relaxation time of greater than 0.1 seconds.

6. An air cleaning apparatus, comprising:

a chamber into which a flow of input air is directed, said input air containing a plurality of particles, said input air becoming a flow of output air after being cleaned within said chamber;

at least one nozzle through which a liquid is sprayed into said chamber, said liquid being electrically charged, said liquid becoming separated into a plurality of droplets upon exiting said at least one nozzle; and

said chamber being configured to cause said flow of input air and said charged liquid droplets to intermix at an intermix space, wherein said plurality of particles are attracted to said charged liquid droplets, thereby removing a portion of said plurality of particles from said input air, which thus becomes said flow of output air;

wherein, when said flow of input air passes through said intermix space of said chamber at an air velocity of substantially 2.54 meters per second (500 fpm), said plurality of particles according to the ASHRAE dust spot test is cleaned from said input air at a cleaning efficiency of greater than 85%, at a backpressure of less than 0.1 inches of water column, and without substantial change to a temperature and humidity of said input air.

7. The air cleaning apparatus as recited in claim 6, wherein after they receive particles from said flow of input air, said liquid droplets are accumulated into a body of liquid, which is recirculated back to said at least one nozzle, and a surface of said liquid droplets is effectively renewed for each cycle of electrical charging, thereby allowing said liquid to be used over an extended time period of at least 4 months before becoming sufficiently dirty such that its surface will not take a sufficient electrical charge to attract said particles at a desired cleaning efficiency.

8. The air cleaning apparatus as recited in claim 6, wherein said liquid exhibits a conductivity of less than 10⁻

4 ohm<sup>−

1</sup> m<sup>−

1</sup>.

9. The air cleaning apparatus as recited in claim 6, wherein said liquid exhibits a relaxation time of greater than 0.1 seconds.

10. An air cleaning apparatus, comprising:

a chamber into which a flow of input air is directed, said input air containing a plurality of particles, said input air becoming a flow of output air after being cleaned within said chamber;

at least one nozzle through which a liquid is sprayed into said chamber, said liquid being electrically charged, said liquid becoming separated into a plurality of droplets upon exiting said at least one nozzle; and

said chamber being configured to cause said flow of input air and said charged liquid droplets to intermix at an intermix space, wherein said plurality of particles are attracted to said charged liquid droplets, thereby removing a portion of said plurality of particles from said input air, which thus becomes said flow of output air;

wherein, when said flow of input air passes through said intermix space of said chamber at an air velocity of substantially 0.4572 meters per second (90 fpm), said plurality of particles at substantially 0.3 microns in size is cleaned from said input air at a cleaning efficiency of substantially 99.97%, at a backpressure of less than 0.8 inches of water column, and without substantial change to a temperature and humidity of said input air.

11. The air cleaning apparatus as recited in claim 10, wherein said backpressure is less than 0.2 inches of water column.

12. The air cleaning apparatus as recited in claim 10, wherein, without cleaning or changing any component of said air cleaning apparatus, after 60 days of substantially continuous use the cleaning efficiency characteristic decreases less than 10% and the backpressure characteristic increases less than 10%, when said flow of input air exhibits a particle density greater than one million particles per cubic meter.

13. The air cleaning apparatus as recited in claim 10, wherein after they receive particles from said flow of input air, said liquid droplets are accumulated into a body of liquid, which is recirculated back to said at least one nozzle, and a surface of said liquid droplets is effectively renewed for each cycle of electrical charging, thereby allowing said liquid to be used over an extended time period of at least 4 months before becoming sufficiently dirty such that its surface will not take a sufficient electrical charge to attract said particles at a desired cleaning efficiency.

14. The air cleaning apparatus as recited in claim 10, wherein said liquid exhibits a conductivity of less than 10⁻

4 ohm<sup>−

1</sup> m<sup>−

1</sup>.

15. The air cleaning apparatus as recited in claim 10, wherein said liquid exhibits a relaxation time of greater than 0.1 seconds.

16. An air cleaning apparatus, comprising:

a chamber into which a flow of input air is directed, said input air containing a plurality of particles, said input air becoming a flow of output air after being cleaned within said chamber;

at least one nozzle through which a liquid is sprayed into said chamber, said liquid being electrically charged, said liquid becoming separated into a plurality of droplets upon exiting said at least one nozzle; and

said chamber being configured to cause said flow of input air and said charged liquid droplets to intermix at an intermix space, wherein said plurality of particles are attracted to said charged liquid droplets, thereby removing a portion of said plurality of particles from said input air, which thus becomes said flow of output air;

wherein, when said flow of input air passes through said intermix space of said chamber, said plurality of particles is cleaned from said input air at a pressure adjusted efficiency (PAE), which represents the cleaning efficiency in percent divided by the backpressure, that does not deviate by more than 25% after two months of continuous use of said air cleaning apparatus.