Gas concentration measuring apparatus compensating for error component of output signal

• US 6,656,337 B2
• Filed: 10/30/2001
• Issued: 12/02/2003
• Est. Priority Date: 10/31/2000
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Suzuki, Toshiyuki, Hada, Satoshi, Kurokawa, Eiichi, Niwa, Mitsunobu
• Primary Examiner(s): Olsen, Kaj K.
• Application Number:
  US09/984,663
• Publication Number:
  US 20020050455A1
• Time in Patent Office: 763 Days
• Field of Search: 204/424, 204/425, 204/426, 204/427, 204/401, 205/781, 73/233.1
• US Class Current: 204/425
• CPC Class Codes: G01N 27/4175 Calibrating or checking the analyser
• CPC Class Codes: G01N 27/419 Measuring voltages or currents with a combination of oxygen pumping cells and oxygen concentration cells

Abstract

A gas concentration measuring apparatus is provided which includes a gas concentration sensor consisting of a pump cell, a sensor cell, and a monitor cell. The pump cell works to determine the concentration of O₂. The sensor cell works to decompose an oxygen containing gas such as NOx and provide an output indicative of the concentration of NOx. The apparatus also includes an applying voltage determining circuit which looks up a predetermined voltage-to-current relation to determine a target voltage to be applied to the pump cell as a function of the current produced by the pump cell so as to preclude the pump cell from decomposing the oxygen containing gas component, thereby minimizing an error in determining the concentration of oxygen containing gas as a function of the output of the sensor cell.

Claims

1. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a gas chamber, a first cell responsive to application of a voltage to pump oxygen molecules selectively out of and into gasses admitted into the gas chamber to produce an electric current indicative of a concentration of the oxygen molecules, a second cell working to determine a concentration of a specified oxygen containing gas component contained in the gasses having passed through the first cell, and a monitor cell working to monitor a concentration of residual oxygen molecules within the gas chamber and provide an output indicative thereof;

an applying voltage determining circuit looking up a predetermined voltage-to-current relation to determine a target voltage to be applied to said first cell as a function of the electric current produced by said first cell so as to preclude said first cell from decomposing the specified oxygen containing gas component; and

an applying voltage controlling circuit working to apply the target voltage determined by said applying voltage determining circuit to said first cell.

2. A gas concentration measuring apparatus as set forth in claim 1, wherein the gas chamber includes a first chamber to which said first cell is exposed, a second chamber to which said monitor cell is exposed, and a diffusion path communicating between the first and second chambers.

3. A gas concentration measuring apparatus as set forth in claim 1, wherein the predetermined voltage-to-current relation is listed in a map, and wherein the applying voltage determining circuit determines the target voltage to be applied to said first cell by look-up using the map.

4. A gas concentration measuring apparatus as set forth in claim 1, further comprising an applying voltage correcting circuit working to correct the target voltage to be applied to said first cell as a function of a given residual oxygen variation factor of a variation in residual quantity of oxygen remaining within the gas chamber after said first cell pumps the oxygen molecules.

5. A gas concentration measuring apparatus as set forth in claim 4, wherein said applying voltage correcting circuit corrects the target voltage based on the output of said monitor cell.

6. A gas concentration measuring apparatus as set forth in claim 4, wherein said first cell is formed in a solid electrolyte element, further comprising a resistance measuring circuit working to measure a resistance of the solid electrolyte element, and wherein said applying voltage correcting circuit corrects the target voltage as a function of the resistance measured by said resistance measuring circuit.

7. A gas concentration measuring apparatus as set forth in claim 1, wherein said second cell outputs a current as a function of the concentration of the specified oxygen containing gas component, further comprising a second cell output correcting circuit working to correct the current outputted from said second cell based on the output of said monitor cell.

8. A gas concentration measuring apparatus as set forth in claim 1, further comprising a change rate determining circuit working to determine a variable rate at which the target voltage applied to said first cell is to be changed.

9. A gas concentration measuring apparatus as set forth in claim 8, wherein said change rate determining circuit increases the variable rate as a difference between an actual voltage applied to said first cell and the target voltage to be applied to said first cell increases.

10. A gas concentration measuring apparatus as set forth in claim 8, wherein said change rate determining circuit determines the variable rate by setting a cycle in which the target voltage is changed.

11. A gas concentration measuring apparatus as set forth in claim 10, said change rate determining circuit increases the cycle as a difference between an actual voltage applied to said first cell and the target voltage to be applied to said first cell is decreased.

12. A gas concentration measuring apparatus as set forth in claim 1, wherein a current measuring range is defined in which the electric current produced by said first cell is to be measured, and wherein the voltage-to-current relation is defined by a target applying voltage line representing the target applying voltage to be applied to said first cell in terms of the electric current produced by said first cell, the target applying voltage line including a segment which changes with a change in electric current produced by said first cell at a first inclination substantially depending upon a resistance of said first cell within the current measuring range, and wherein within an outside range defined outside the current measuring range, the target applying voltage line including a segment which changes at a second inclination reverse in sign to the first inclination.

13. A gas concentration measuring apparatus as set forth in claim 1, wherein a higher voltage is applied to said first cell for a period of time following energization of said gas concentration sensor.

14. A gas concentration measuring apparatus as set forth in claim 13, wherein when the output of said monitor cell falls out of a specified range immediately after said gas concentration is energized, said applying voltage controlling circuit applies the higher voltage to said first cell.

15. A gas concentration measuring apparatus as set forth in claim 1, wherein said monitor cell works to measure the concentration of residual oxygen molecules left in the gasses after the first cell has pumped the oxygen molecules out of or into the gasses.

16. A gas concentration measuring apparatus as set forth in claim 1, wherein the first cell is responsive to application of the voltage to pump the oxygen molecules out of the gasses within the gas chamber or into the gasses within the gas chamber from an ambient atmosphere to produce the electric current indicative of the concentration of the oxygen molecules.

17. A gas concentration measuring apparatus as set forth in claim 1, wherein the specified oxygen containing gas component is a NOx.

18. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a gas chamber, a first cell responsive to application of a voltage to pump oxygen molecules selectively out of and into gasses admitted into the gas chamber to produce an electric current indicative of a concentration of the oxygen molecules, a second cell working to determine a concentration of a specified oxygen containing gas component contained in the gasses having passed through the first cell, and a monitor cell working to monitor a concentration of residual oxygen molecules within the gas chamber and provide an output indicative thereof;

an applying voltage correcting circuit working to determine a target voltage to be applied to said first cell by looking up a predetermined voltage-to-current relation as a function of the electric current produced by said first cell, said applying voltage correcting circuit correcting one of the target voltage and the predetermined voltage-to-current relation as a function of the output of said monitor cell; and

an applying voltage controlling circuit working to control voltage applied to said first cell into agreement with the target voltage determined by said applying voltage correcting circuit.

19. A gas concentration measuring apparatus as set forth in claim 18, wherein the voltage-to-current relation is defined in a map by a target applying voltage line which represents the target applying voltage to be applied to said first cell in terms of the electric current produced by said first cell, and wherein said applying voltage correcting circuit corrects the voltage-to-current relation by changing an inclination of the target applying voltage line defined in the map as a function of the output of said monitor cell.

20. A gas concentration measuring apparatus as set forth in claim 18, wherein the voltage-to-current relation is defined in a map by a target applying voltage line which represents the target applying voltage to be applied to said first cell in terms of the electric current produced by said first cell, and wherein said applying voltage correcting circuit corrects the voltage-to-current relation by changing an offset of the target applying voltage line in terms of the electric current produced by said first cell as a function of the output of said monitor cell.

21. A gas concentration measuring apparatus as set forth in claim 18, wherein said applying voltage correcting circuit corrects the target voltage to be applied to the first cell so as to bring the output of said monitor cell into agreement with a target value required for keeping the concentration of oxygen molecules at a given level within the gas chamber.

22. A gas concentration measuring apparatus as set forth in claim 18, wherein correction of the target voltage to be applied to said first cell is performed in a cycle longer than that in which the voltage applied to said first cell is controlled by said applying voltage controlling circuit.

26. A gas concentration measuring apparatus as set forth in claim 20, wherein said second cell and said monitor cell are disposed adjacent to each other and exposed to a second chamber formed downstream of said first cell.

23. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a gas chamber, a first cell responsive to an application of voltage to pump oxygen molecules selectively out of and into gasses admitted into the gas chamber to produce an electric current indicative of a concentration of the oxygen molecules, a second cell working to produce an electric current for determining a concentration of a specified oxygen containing gas component contained in the gasses having passed through the first cell, and a monitor cell working to monitor a concentration of residual oxygen molecules within the gas chamber and provide an output indicative thereof;

an applying voltage determining circuit looking up a predetermined voltage-to-current relation to determine a target voltage to be applied to said first cell as a function of the electric current produced by said first cell so as to preclude said first cell from decomposing the specified oxygen containing gas component; and

a second cell output correcting circuit working to correct the electric current outputted by said second cell as a function of the output of said monitor cell.

24. A gas concentration measuring apparatus as set forth in claim 23, wherein said second cell output correcting circuit subtracts a current value equivalent to the output of said monitor cell representing the concentration of residual oxygen molecules from the electric current produced by said second cell.

25. A gas concentration measuring apparatus as set forth in claim 24, wherein said second cell output correcting circuit corrects the electric current produced by said second cell and the output of said monitor cell as a function of a difference in catalysis between said second cell and said monitor cell, after which said second cell output correcting circuit subtracts the current value equivalent to the output of said monitor cell representing the concentration of residual oxygen molecules from the electric current produced by said second cell.

27. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a gas chamber, a first cell responsive to application of a voltage to pump oxygen molecules selectively out of and into gasses admitted into the gas chamber to produce an electric current indicative of a concentration of the oxygen molecules, a second cell working to output an electric current for determining a concentration of a specified oxygen containing gas component contained in the gasses having passed through the first cell, and a monitor cell working to monitor a concentration of residual oxygen molecules within the gas chamber and provide an output indicative thereof;

an applying voltage determining circuit working to determine a target voltage to be applied to said first cell by looking up a predetermined voltage-to-current relation as a function of the electric current produced by said first cell;

a first correcting circuit working to correct on of the target voltage and the predetermined voltage-to-current relation as a function of the output of said monitor cell so as to preclude said first cell from decomposing the specified oxygen containing gas component;

an applying voltage controlling circuit working to control voltage applied to said first cell into agreement with the target voltage provided by said applying voltage correcting circuit; and

a second correcting circuit working to correct the electric current produced by said second cell as a function of the output of said monitor cell to determine the concentration of the specified oxygen containing gas component.

28. A gas concentration measuring apparatus as set forth in claim 27, wherein correction of the target voltage to be applied to said first cell is performed by said first correcting circuit in a cycle longer than that in which the voltage applied to said first cell is controlled by said applying voltage controlling circuit.

29. A gas concentration measuring apparatus as set forth in claim 27, wherein when the output of said monitor cell is brought into agreement with a target value or falls within a range around the target value under control of the target voltage applied to said first cell by said applying voltage controlling circuit, said second correcting circuit corrects the electric current produced by said second cell based on the output of said monitor cell.

30. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a gas chamber, a first cell responsive to an application of a voltage to pump oxygen molecules selectively out of and into gasses admitted into the gas chamber to produce an electric current indicative of a concentration of the oxygen molecules, a second cell working to determine a concentration of a specified oxygen containing gas component contained in the gasses having passed through the first cell, and a monitor cell working to monitor a concentration of residual oxygen molecules within the gas chamber and provide an output indicative thereof, said first cell being formed in a solid electrolyte element;

a resistance determining circuit working to determine a resistance to the solid electrolyte element;

an applying voltage determining circuit working to determine a target voltage to be applied to said first cell by looking up a predetermined voltage-to-current relation as a function of the electric current produced by said first cell;

an applying voltage correcting circuit correcting one of the target voltage and the predetermined voltage-to-current relation as a function of the resistance determined by said resistance determining circuit; and

an applying voltage controlling circuit working to control voltage applied to said first cell into agreement with the target voltage provided by said applying voltage correcting circuit.

31. A gas concentration measuring apparatus as set forth in claim 30, wherein the voltage-to-current relation is defined in a map by a target applying voltage line which represents the target applying voltage to be applied to said first cell in terms of the electric current produced by said first cell, and wherein said applying voltage correcting circuit corrects the voltage-to-current relation by changing an inclination of the target applying voltage line defined in the map as a function of the resistance of said first cell.

32. A gas concentration measuring apparatus as set forth in claim 30, wherein the voltage-to-current relation is defined in a map by a target applying voltage line which represents the target applying voltage to be applied to said first cell in terms of the electric current produced by said first cell, and wherein said applying voltage correcting circuit corrects the voltage-to-current relation by changing an offset of the target applying voltage line in terms of the electric current produced by said first cell as a function of the resistance of said first cell.