Vehicle wheel alignment measuring apparatus

• US 6,657,711 B1
• Filed: 06/26/2000
• Issued: 12/02/2003
• Est. Priority Date: 06/25/1999
• Status: Expired due to Fees

• Current Assignee: Anzen Motor Car Co., Ltd.
• Original Assignee: Anzen Motor Car Co., Ltd., Mitsubishi Precision Company Limited (Mitsubishi Electric Corporation)
• Inventors: Takagi, Hiroshi, Kitagawa, Hideo
• Primary Examiner(s): Adams, Russell
• Assistant Examiner(s): Cruz, Magda
• Application Number:
  US09/603,593
• Time in Patent Office: 1,254 Days
• Field of Search: 356/155, 356/141.1, 356/139.09, 356/4.03, 356/152.1, 332/88, 332/031.8, 332/031.9, 332/032, 332/031.2, 348/95, 700/279, 702/113, 701/36, 280/86.758
• US Class Current: 356/155
• CPC Class Codes: G01B 11/2755 using photoelectric detection means
• CPC Class Codes: G01B 2210/14 One or more cameras or other optical devices capable of acquiring a two-dimensional image
• CPC Class Codes: G01B 2210/22 Wheels in a state of motion supported on rollers, rotating platform or other structure substantially capable of only one degree of rotational freedom
• CPC Class Codes: G01B 2210/286 Projecting a light pattern on the wheel or vehicle body

Abstract

An apparatus for measuring the dynamic characteristics of the vehicle wheel alignment in non-contact fashion with high accuracy is disclosed. A laser light source (4) emits a laser beam of a predetermined geometric pattern toward the wheel side surface. A laser beam control device (6) controls the width of the laser beam in such a manner as to be radiated only in a predetermined range of the wheel side surface. Two laser light sources (120), (121) emit non-parallel laser beams. A photdetecting device (122) receives the two laser beams and converts them to two corresponding image data. A processing unit calculates the distance between the two images based on the two image data and calculates the wheel alignment based on the same distance.

Claims

1. An apparatus for measuring the alignment of a vehicle wheel, in rotation, in a non-contact fashion, comprising:

a laser light source for emitting a laser beam having a section of a geometric pattern toward at least the wheel side surface;

laser beam control means for controlling the width of said laser beam from said laser light source in such a manner as to radiate only a predetermined range of the wheel side surface;

a photodetecting device for receiving the laser beam controlled by said laser beam control means and reflected in said predetermined range of said wheel side surface and converting said laser beam into a corresponding image data; and

processing means for processing said image data and calculating said wheel alignment.

2. An alignment measuring apparatus according to claim 1, wherein said laser beam control means is an electro-optic effect device for controlling the width of said laser beam in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface.

3. An alignment measuring apparatus according to claim 2, wherein said electro-optic effect device is a scan mirror for temporally differentiating the radiation angle of said laser beam in accordance with an electrical control signal in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface.

4. An alignment measuring apparatus according to claim 2, comprising a plurality of pairs of said laser light source means and said electro-optic effect device, wherein said plurality of said pairs of the laser light source means and said single photodetecting device make up a detector, and each of said plurality of said pairs of the laser light source means radiates the laser beam on a different position on said wheel side surface.

5. An alignment measuring apparatus according to claim 4, wherein said plurality of said pairs of the laser light source means are arranged in such a manner as to radiate unparallel laser beams on said wheel side surface.

6. An alignment measuring apparatus according to claim 4, wherein said plurality of said pairs of the laser light source means are arranged in such a manner as to radiate parallel laser beams on said wheel side surface.

7. An alignment measuring apparatus according to claim 2, further comprising drive means for changing the angle of the laser beam radiated on said wheel side surface by said laser light source means and said electro-optic effect device.

8. An alignment measuring apparatus according to claim 1, wherein said laser light source means, said laser beam control means and said photodetecting device make up a detector, said apparatus comprising at least another two detectors having the same configuration as said first detector;

and wherein said first detector is for detecting the top position of said wheel side surface and said second and third detectors are for detecting the positions of the horizontal portion of said wheel side surface.

9. An alignment measuring apparatus according to claim 1, wherein said photodetecting device includes a one-dimensional line photodetector for receiving the laser beam reflected in said predetermined range on said wheel side surface and converting said laser beam into a corresponding image data.

10. An alignment measuring apparatus according to claim 1, wherein said photodetecting device includes a two-dimensional area photodetector for receiving the laser beam reflected in said predetermined range on said wheel side surface and converting said laser beam into corresponding image data.

11. An alignment measuring apparatus according to claim 1, wherein said detector includes a first detector and a second detector for detecting the laser beams reflected from two different horizontal positions, and wherein said processing means includes means for extracting a first representative point from the image data detected by said first detector, means for extracting a second representative point from the image data detected by said second detector, and means for calculating the toe-in angle based on the difference between the first distance between said first representative point and a horizontal reference plane and the second distance between said second representative point and said horizontal reference plane.

12. An alignment measuring apparatus according to claim 11, wherein said detector further includes a third detector for detecting the laser beam reflected from a third position different from said two positions, and wherein said processing means includes means for extracting a third representative point from the image data detected by said third detector, and means for calculating the camber angle from the positions of said first representative point, said second representative point and said third representative point.

13. An alignment measuring apparatus according to claim 11 or 12, wherein said representative points are each extracted according to the geometric features including a point or a section a predetermined distance from a reference point of the detector, and the top or a bent point of the image data of the detector.

14. An apparatus for measuring the alignment of a vehicle wheel in rotation in a non-contact fashion according to claim 11, comprising means for stopping the wheel and extracting two representative points defining the horizontal angle of the side surface of the stationary wheel with respect to the axle having a turning mechanism, and means for calculating the steering angle from the difference between the distances of the representative points.

15. An apparatus for measuring the alignment of a vehicle wheel in rotation in non-contact fashion according to claim 12, comprising means for stopping the wheel and extracting three representative points defining the plane of the stationary wheel side surface with the axle having a turning mechanism, and means for calculating the caster angle from the positions of said representative points.

16. An alignment measuring apparatus according to claim 1, wherein said laser beam control means is an electromagnetic effect device for reducing the width of said laser beam by an electrical signal in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface.

26. An alignment measuring apparatus according to claim 1 or 21, further comprising a wheel center tracking mechanism for causing the center of said vehicle wheel to follow a reference position.

27. An alignment measuring apparatus according to claim 26, wherein said wheel center tracking mechanism is a mechanical tracking mechanism.

28. An alignment measuring apparatus according to claim 26, wherein said wheel center tracking mechanism is an electrical tracking mechanism having the correcting function by detecting the floating amount.

17. An alignment measuring apparatus for measuring the alignment of a vehicle wheel in rotation in a non-contact fashion, comprising:

a laser light source for emitting a laser beam having a section of a geometric pattern toward at least the wheel side surface;

laser beam control means for controlling the width of said laser beam from said laser light source in such a manner as to radiate only a predetermined range of the wheel side surface;

a photodetecting device for receiving the laser beam controlled by said laser beam control means and reflected in said predetermined range of said wheel side surface and converting said laser beam into a corresponding image data; and

processing means for processing said image data and calculating said wheel alignment, wherein said laser beam control means is an electro-optic effect device for controlling the width of said laser beam in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface, wherein said electro-optic effect device is a liquid crystal shutter for transmitting a part of said laser beam in accordance with an electrical control signal in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface.

18. An alignment measuring apparatus according to claim 17, comprising a single pair of the laser light source and said liquid crystal shutter, wherein said single pair of said laser light source and said liquid crystal shutter make up a detector with at least two photodetecting devices, and wherein said liquid crystal shutter radiates the laser beam at least on four different positions on said wheel sided surface.

19. An alignment measuring apparatus for measuring the alignment of a vehicle wheel, in rotation, in a non-contact fashion, comprising:

a laser light source for emitting a laser beam having a section of a geometric pattern toward at least the wheel side surface;

laser beam control means for controlling the width of said laser beam from said laser light source in such a manner as to radiate only a predetermined range of the wheel side surface;

a photodetecting device for receiving the laser beam controlled by said laser beam control means and reflected in said predetermined range of said wheel side surface and converting said laser beam into a corresponding image data; and

processing means for processing said image data and calculating said wheel alignment, wherein said laser beam control means is an electro-optic effect device for controlling the width of said laser beam in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface, wherein said electro-optic effect device is a silicon micromirror for reflecting a part of said laser beam in accordance with an electrical control signal in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface.

20. An alignment measuring apparatus for measuring the alignment of a vehicle wheel, in rotation, in a non-contact fashion, comprising:

a laser light source for emitting a laser beam having a section of a geometric pattern toward at least the wheel side surface;

laser beam control means for controlling the width of said laser beam from said laser light source in such a manner as to radiate only a predetermined range of the wheel side surface;

a photodetecting device for receiving the laser beam controlled by said laser beam control means and reflected in said predetermined range of said wheel side surface and converting said laser beam into a corresponding image data; and

processing means for processing said image data and calculating said wheel alignment, wherein said laser beam control means is an electromagnetic effect device for reducing the width of said laser beam by an electrical signal in such a manner that the laser beam from said laser light source means is radiated only in a predetermined range on the wheel side surface, wherein said electromagnetic effect device is an iris shutter.

21. An alignment measuring apparatus for measuring the alignment of a vehicle wheel in rotation in non-contact fashion, comprising:

two laser light source means for emitting non-parallel laser beams having a section of a predetermined geometric pattern and forming a predetermined finite angle to each other toward different positions on at least the wheel side surface;

a photodetecting device for receiving the two laser beams emitted from said two laser light sources and reflected on said wheel side surface and converting said laser beams into two corresponding image data; and

processing means for calculating the distance between said two images based on said two image data and calculating said wheel alignment based on said distance.

22. An alignment measuring apparatus according to claim 21, comprising three detectors each including said two laser sources and said photodetecting device, wherein the two laser light sources of said first detector radiate two different vertical linear patterns at the top of said wheel side surface, and wherein the two laser light sources of each of said second and third detectors radiate two different horizontal patterns on the left and right sides of the cental portion of said wheel side surface.

23. An alignment measuring apparatus according to claim 21, wherein said photodetecting device includes a one-dimensional line photodetector for receiving the laser beams reflected in said predetermined range of said wheel side surface and converting said laser beams into corresponding image data.

24. An alignment measuring apparatus according to claim 21, wherein said photodetecting device includes a two-dimensional area photodetector for receiving the laser beams reflected in said predetermined range of said wheel side surface and converting said laser beams into corresponding image data.

25. An alignment measuring apparatus according to claim 21, further comprising laser beam control means for controlling the width of said laser beams in such a manner that the laser beams from said laser light sources are radiated only in a predetermined range of the wheel side surface.