Temperature stabilization of tapered fiber optic components

• US 6,658,182 B1
• Filed: 01/03/2002
• Issued: 12/02/2003
• Est. Priority Date: 06/29/1999
• Status: Expired due to Term

• Current Assignee: ITF Technologies Inc.
• Original Assignee: ITF Optical Technologies Inc. (ITF Laboratories Inc.)
• Inventors: Gonthier, François
• Primary Examiner(s): Lee, John D.
• Assistant Examiner(s): Doan, Jennifer
• Application Number:
  US10/030,563
• Time in Patent Office: 698 Days
• Field of Search: 385/14, 385/24, 385/27, 385/28, 385/30, 385/31, 385/39, 385/41-43, 385/50, 385/51, 385/95-99
• US Class Current: 385/43
• CPC Class Codes: G02B 6/02052 comprising optical elements other than gratings, e.g. filters comprising gratings G02B6/02057
• CPC Class Codes: G02B 6/0218 using mounting means, e.g. by using a combination of materials having different thermal expansion coefficients
• CPC Class Codes: G02B 6/2835 formed or shaped by thermal treatment, e.g. couplers
• CPC Class Codes: G02B 6/29368 Light guide comprising the filter, e.g. filter deposited on a fibre end G02B6/29359 takes precedence
• CPC Class Codes: G02B 6/29395 configurable, e.g. tunable or reconfigurable switching G02B6/35
• CPC Class Codes: G02B 6/29398 Temperature insensitivity

Abstract

A temperature stabilized tapered fiber optic component is produced, such as a fiber optic coupler or a fiber optic filter. In the case of the component such as a coupler, at least two fibers are fused and tapered to achieve a desired taper profile with suitable mechanical and wavelength properties. In the case of a component such as a fiber filter, only one fiber is tapered. Once the component is formed, it is solidly secured to a rigid substrate that produces a mechanical stress such as to compensate for any modal phase shift of the component due to temperature variation. Also, the mechanical phase dependence of the component may be adjusted in relation to the substrate to provide the desired temperature compensating effect. Preferably, both these features are used to achieve the best possible temperature stabilization.

Claims

1. A temperature stabilized tapered fiber optic component formed by fusion and/or tapering of optical fibers creating a taper profile with a mechanical phase dependence and a predetermined wavelength response, which component is strongly bonded at its extremities to a rigid substrate made of a material having a thermal expansion coefficient greater than quartz and producing a mechanical stress adapted to compensate for any modal phase shift of the component due to temperature variation by matching substrate elongation response to the component wavelength response, and/or wherein the mechanical phase dependence of the component is adjusted in relation to the substrate to provide a desired temperature compensating effect.

2. A temperature stabilized tapered fiber optic component according to claim 1, in which the rigid substrate is made of silica glass having a thermal expansion coefficient greater than quartz.

3. A temperature stabilized tapered fiber optic component according to claims 1 or 2, in which the substrate elongation response is determined by the following equation:

4. A temperature stabilized tapered fiber optic component according to claim 1, in which the mechanical phase dependence of the component is changed by changing the taper profile of the component without significantly affecting the wavelength response of the component.

5. A temperature stabilized tapered fiber optic component according to claim 1, in which both the rigid substrate with the compensating mechanical stress and a change in the mechanical phase dependence of the component are used to achieve the desired temperature compensating effect.

6. A temperature stabilized tapered fiber optic component according to claim 1, which, together with the rigid substrate to which it is bonded, is enclosed in a protective tube or other suitable package that is not strongly connected to the substrate and does not produce a further compensating effect on the component due to temperature variation.

7. A temperature stabilized tapered fiber optic component according to claim 1, which is a fused fiber coupler formed with at least two optical fibers.

8. A temperature stabilized tapered fiber optic component according to claim 1, which is a fiber filter formed with a single optical fiber.

9. Method of temperature stabilization of tapered fiber optic components, which comprises:

(a) fusing and/or tapering optical fibers to form a tapered fiber optic component having a taper profile with a mechanical phase dependence and a predetermined wavelength response;

(b) firmly securing said component to a rigid substrate by strongly bonding it to the substrate at each end of the component;

(c) selecting a material for said substrate that has a thermal expansion coefficient greater than quartz and produces a predetermined mechanical stress such as to compensate for any modal phase shift of the component due to temperature variation; and

/or

(d) adjusting the mechanical phase dependence of the component in relation to the substrate to provide a desired temperature compensating effect without significantly affecting the wavelength response of the component.

10. Method according to claim 9, which comprises both selecting the material for said substrate that produces the predetermined mechanical stress and adjusting the mechanical phase dependence of the component in relation to the substrate.

11. Method according to claim 9, which comprises adjusting the distance between bond points of the component on the substrate to create a larger or lesser pulling effect.

12. Method according to claim 9, which comprises adjusting the taper profile of the component to achieve a closer temperature compensating effect.

13. Method according to claim 9, which comprises iterating the process to obtain minimal thermal shift or a predetermined non-zero wavelength shift.

14. Method according to claim 9, further comprising enclosing the component bonded to the rigid substrate in a protective tube or package without strongly connecting the substrate to the tube or package.

15. Method according to claim 9, comprising fusing and tapering at least two optical fibers to form a temperature stabilized fiber optic coupler.

16. Method according to claim 9, comprising tapering a single optical fiber to form a fiber optic filter.