Reduced contamination sampling

• US 6,659,177 B2
• Filed: 09/20/2001
• Issued: 12/09/2003
• Est. Priority Date: 11/14/2000
• Status: Expired due to Term

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Brown, Jonathan, Kurkjian, Andrew, Bolze, Victor M.
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US09/960,570
• Publication Number:
  US 20020084072A1
• Time in Patent Office: 810 Days
• Field of Search: 166/264, 166/163, 166/165, 166/167, 175/20, 175/58, 175/59
• US Class Current: 166/264
• CPC Class Codes: E21B 49/081 with down-hole means for trapping a fluid sample E21B49/10 takes precedence
• CPC Class Codes: E21B 49/082 Wire-line fluid samplers E21B49/083 takes precedence

Abstract

A sample module for use in a downhole tool includes a sample chamber for receiving and storing pressurized fluid. A piston is slidably disposed in the chamber to define a sample cavity and a buffer cavity, and the cavities have variable volumes determined by movement of the piston. A first flowline is provided for communicating fluid obtained from a subsurface formation through the sample module. A second flowline connects the first flowline to the sample cavity, and a third flowline connects the first flowline to the buffer cavity for communicating buffer fluid out of the buffer cavity. A first valve capable of moving between a closed position and an open position is disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity. When the first valve is in the open position, the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have equivalent pressures.

Claims

1. A sample module for use in a tool adapted for insertion into a subsurface wellbore for obtaining fluid samples, said sample module comprising:

a sample chamber for receiving and storing pressurized fluid;

a piston slidably disposed in said chamber to define a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of said piston;

a first flowline for communicating fluid obtained from a subsurface formation through the sample module;

a second flowline connecting the first flowline to the sample cavity;

a third flowline connecting the first flowline to the buffer cavity of the sample chamber for communicating buffer fluid between the buffer cavity and the first flowline;

a first valve capable of moving between a closed position and an open position disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity; and

wherein when the first valve is in the open position the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have approximately equivalent pressures.

2. The sample module of claim 1, further comprising a second valve disposed in said first flowline between the second flowline and the third flowline.

3. The sample module of claim 2, wherein the second flowline is connected to the first flowline upstream of said second valve.

4. The sample module of claim 3, wherein said third flowline is connected to the first flowline downstream of the second valve.

5. The sample module of claim 1, further comprising a fourth flowline connected to the sample cavity of said sample chamber for communicating fluid out of the sample cavity.

6. The sample module of claim 5, wherein said fourth flowline is also connected to said first flowline, whereby any fluid preloaded in the sample cavity may be flushed therefrom using formation fluid via said fourth flowline.

7. The sample module of claim 6, wherein the fourth flowline is connected to the first flowline downstream of the second valve.

8. The sample module of claim 6, further comprising a third valve disposed in said fourth flowline for controlling the flow of fluid through said fourth flowline.

9. The sample module of claim 1, wherein the sample module is a wireline conveyed formation testing tool.

10. The sample module of claim 1, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 50 psi.

11. The sample module of claim 1, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 25 psi.

12. The sample module of claim 1, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 5 psi.

13. A sample module for obtaining fluid samples from a subsurface wellbore, comprising:

a sample chamber for receiving and storing pressurized fluid;

a piston movably disposed in the chamber defining a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of the piston;

a first flowline for communicating fluid obtained from a subsurface formation through the sample module;

a second flowline connecting the first flowline to the sample cavity;

a third flowline connecting the first flowline to the buffer cavity of the sample chamber for communicating buffer fluid out of the buffer cavity;

a first valve capable of moving between a closed position and an open position disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity;

a second valve capable of moving between a closed position and an open position disposed in the first flowline between the second flowline and the third flowline; and

wherein when the first valve and the second valve are in the open position, the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have approximately equivalent pressures.

14. The sample module of claim 13, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 50 psi.

15. The sample module of claim 13, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 25 psi.

16. The sample module of claim 13, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 5 psi.

17. An apparatus for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

a probe assembly for establishing fluid communication between the apparatus and the formation when the apparatus is positioned in the wellbore;

a pump assembly for drawing fluid from the formation into the apparatus via said probe assembly;

a sample module for collecting a sample of the formation fluid drawn from the formation by said pumping assembly, said sample module comprising;

a chamber for receiving and storing fluid;

a piston slidably disposed in said chamber to define a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of said piston;

a first flowline in fluid communication with said pump assembly for communicating fluid obtained from the formation through the sample module;

a second flowline connecting said first flowline to the sample cavity; and

a first valve disposed in said second flowline for controlling the flow of fluid from said first flowline to the sample cavity;

wherein when the first valve is in the open position the sample cavity and the buffer cavity are in fluid communication with the first flowline and thereby have approximately equivalent pressures.

18. The apparatus of claim 17, further comprising a second valve disposed in said first flowline between the second flowline and the third flowline.

19. The apparatus of claim 18, wherein the second flowline is connected to the first flowline upstream of said second valve.

20. The apparatus of claim 19, wherein said third flowline is connected to the first flowline downstream of the second valve.

21. The apparatus of claim 17, further comprising a fourth flowline connected to the sample cavity of said sample chamber for communicating fluid out of the sample cavity.

22. The apparatus of claim 21, wherein said fourth flowline is also connected to said first flowline, whereby any fluid preloaded in the sample cavity may be flushed therefrom using formation fluid via said fourth flowline.

23. The apparatus of claim 22, wherein the fourth flowline is connected to the first flowline downstream of the second valve.

24. The apparatus of claim 22, further comprising a third valve disposed in said fourth flowline for controlling the flow of fluid through said fourth flowline.

25. The apparatus of claim 17, wherein the apparatus is a wireline-conveyed formation testing tool.

26. The apparatus of claim 17, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 50 psi.

27. The apparatus of claim 17, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 25 psi.

28. The apparatus of claim 17, wherein the sample cavity and the buffer cavity have a pressure differential between them that is less than 5 psi.

29. A method for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

positioning a formation testing apparatus within the wellbore, the testing apparatus comprising a sample chamber having a floating piston slidably positioned therein so as to define a sample cavity and a buffer cavity;

establishing fluid communication between the apparatus and the formation;

inducing movement of fluid from the formation through a first flowline in the apparatus with a pump located down stream of the first flowline;

establishing communication between the sample cavity and the first flowline, whereby the sample cavity and the first flowline have approximately equivalent pressures;

establishing communication between the buffer cavity and the first flowline, whereby the buffer cavity and the first flowline have approximately equivalent pressures;

removing buffer fluid from the buffer cavity, thereby moving the piston within the sample chamber;

delivering a sample of the formation fluid into the sample cavity of the sample chamber; and

withdrawing the apparatus from the wellbore to recover the collected sample.

30. The method of claim 29, further comprising:

flushing out at least a portion of a fluid precharging the sample cavity by inducing movement of at least a portion of the formation fluid though flowlines leading into and out of the sample cavity.

31. The method of claim 30, further comprising:

collecting a sample of the formation fluid within the sample cavity after the flushing step.

32. The method of claim 31, wherein fluid flow through the flowlines is controlled with seal valves in the flowlines.

33. The method of claim 30, wherein the flushing step includes flushing the precharging fluid out to the borehole.

34. The method of claim 30, wherein the flushing step includes flushing the precharging fluid into a primary flow line within the apparatus.

35. The method of claim 30, further comprising the step of maintaining the sample collected in the sample cavity in a single phase condition as the apparatus is withdrawn from the wellbore.

36. The method of claim 29, wherein the formation fluid is drawn into the sample cavity by movement of the piston as the buffer fluid is withdrawn from the buffer cavity, wherein the sample cavity and the first flowline have a pressure differential of less than 50 psi.

37. The method of claim 36, wherein the expelled buffer fluid is delivered to a primary flow line within the apparatus.

38. The method of claim 29, wherein the formation fluid is drawn into the sample cavity by movement of the piston as the buffer fluid is withdrawn from the buffer cavity, wherein the sample cavity and the first flowline have a pressure differential of les than 25 psi.

39. The method of claim 29, wherein the formation fluid is drawn into the sample cavity by movement of the piston as the buffer fluid is withdrawn from the buffer cavity, wherein the sample cavity and the first flowline have a pressure differential of les than 5 psi.

40. The method of claim 29, wherein fluid movement from the formation into the apparatus is induced by a probe assembly engaging the wall of the formation and a pump assembly in fluid communication with the probe assembly, both assemblies being within the apparatus.

41. A sample module for use in a tool adapted for insertion into a subsurface wellbore for obtaining fluid samples, said sample module comprising:

a sample chamber for receiving and storing pressurized fluid;

a piston slidably disposed in said chamber to define a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of said piston;

a first flowline for communicating fluid obtained from a subsurface formation through the sample module;

a second flowline connecting the first flowline to the sample cavity;

a third flowline connecting the first flowline to the buffer cavity of the sample chamber for communicating buffer fluid between the buffer cavity and the first flowline;

a first valve capable of moving between a closed position and an open position disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity;

a fourth flowline connected to the sample cavity of said sample chamber for communicating fluid out of the sample cavity; and

wherein when the first valve is in the open position the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have approximately equivalent pressures.

42. The sample module or claim 41, further comprising a second valve disposed in said first flowline between the second flowline and the third flowline.

43. The sample module of claim 42, wherein the second flowline is connected to the first flowline upstream of said second valve.

44. The sample module of claim 43, wherein said third flowline is connected to the first flowline downstream of the second valve.

45. The sample module of claim 41, wherein said fourth flowline is also connected to said first flowline, whereby any fluid preloaded in the sample cavity may be flushed therefrom using formation fluid via said fourth flowline.

46. The sample module of claim 45, wherein the fourth flowline is connected to the first flowline downstream of the second valve.

47. The sample module of claim 45, further comprising a third valve disposed in said fourth flowline for controlling the flow of fluid through said fourth flowline.

48. A sample module for obtaining fluid samples from a subsurface wellbore, comprising:

a sample chamber for receiving and storing pressurized fluid;

a piston movably disposed in the chamber defining a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of the piston;

a first flowline for communicating fluid obtained from a subsurface formation through the sample module;

a second flowline connecting the first flowline to the sample cavity;

a third flowline connecting the first flowline to the buffer cavity of the sample chamber for communicating buffer fluid out of the buffer cavity;

a fourth flowline connected to the sample cavity of said sample chamber for communicating fluid out of the sample cavity;

a first valve capable of moving between a closed position and an open position disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity;

a second valve capable of moving between a closed position and an open position disposed in the first flowline between the second flowline and the third flowline; and

wherein when the first valve and the second valve are in the open position, the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have approximately equivalent pressures.

49. An apparatus for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

a probe assembly for establishing fluid communication between the apparatus and the formation when the apparatus is positioned in the wellbore;

a pump assembly for drawing fluid from the formation into the apparatus via said probe assembly;

a sample module for collecting a sample of the formation fluid drawn from the formation by said pumping assembly, said sample module comprising;

a chamber for receiving and storing fluid;

a piston slidably disposed in said chamber to define a sample cavity and a buffer cavity, the cavities having variable volumes determined by movement of said piston;

a first flowline in fluid communication with said pump assembly for communicating fluid obtained from the formation through the sample module;

a second flowline connecting said first flowline to the sample cavity;

a flush flowline connected to the sample cavity of said sample chamber for communicating fluid out of the sample cavity; and

a first valve disposed in said second flowline for controlling the flow of fluid from said first flowline to the sample cavity;

wherein when the first valve is in the open position the sample cavity and the buffer cavity are in fluid communication with the first flowline and thereby have approximately equivalent pressures.

50. The apparatus of claim 49, further comprising a second valve disposed in said first flowline between, the second flowline and the third flowline.

51. The apparatus of claim 50, wherein the second flowline is connected to the first flowline upstream of said second valve.

52. The apparatus of claim 51, wherein said third flowline is connected to the first flowline downstream of the second valve.

53. The apparatus of claim 49, wherein said flush flowline is also connected to said first flowline, whereby any fluid preloaded in the sample cavity may be flushed therefrom using formation fluid via said flush flowline.

54. The apparatus of claim 53, wherein the flush flowline is connected to the first flowline downstream of the second valve.

55. The apparatus of claim 54, further comprising a third valve disposed in said flush flowline for controlling the flow of fluid through said flush flowline.

56. A method for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

positioning a formation testing apparatus within the wellbore, the testing apparatus comprising a sample chamber having a floating piston slidably positioned therein so as to define a sample cavity and a buffer cavity;

establishing fluid communication between the apparatus and the formation;

inducing movement of fluid from the formation through a first flowline in the apparatus with a pump;

establishing communication between the sample cavity and the first flowline, whereby the sample cavity and the first flowline have approximately equivalent pressures;

flushing out at least a portion of a fluid precharging the sample cavity by inducing movement of at least a portion of the formation fluid though flowlines leading into and out of the sample cavity;

establishing communication between the buffer cavity and the first flowline, whereby the buffer cavity and the first flowline have approximately equivalent pressures;

removing buffer fluid from the buffer cavity, thereby moving the piston within the sample chamber;

delivering a sample of the formation fluid into the sample cavity of the sample chamber; and

withdrawing the apparatus from the wellbore to recover the collected sample.

57. The method of claim 56, further comprising;

collecting a sample of the formation fluid within the sample cavity after the flushing step.

58. The method of claim 57, wherein the flushing step includes flushing the precharging fluid out to the borehole.

59. The method of claim 57, wherein the flushing step includes flushing the precharging fluid into a primary flow line within the apparatus.

60. A downhole tool for sampling fluid from a subterranean formation, comprising:

a sample tank having a piston slidably movable therein, the piston defining a sample cavity and a buffer cavity within the tank, the sample tank in selective fluid communication with the formation;

a sample flowline for communicating fluid from the formation to the sample cavity; and

a flushing flowline for flushing fluid from the sample cavity into the wellbore.

61. The downhole tool or claim 60 further comprising a buffer flowline for communicating fluid from the wellbore to the buffer cavity.

62. A downhole tool for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

a sample tank having a piston slidably movable therein, the piston defining a sample cavity and a buffer cavity within the tank, the sample cavity in fluid communication with the formation via a sample flowline, the buffer cavity in fluid communication with the wellbore via a buffer flowline; and

a flushing flowline in selective fluid communication with the sample cavity for flushing fluid into the wellbore.

63. A method for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

positioning a downhole tool having a sample tank therein in the wellbore, the sample tank having a piston slidably positionable therein, the piston defining a sample cavity and a buffer cavity within the tank;

establishing fluid communication between the sample cavity and the formation;

establishing fluid communication between the buffer cavity and the wellbore;

inducing movement of formation fluid from the formation through a first flowline to the sample cavity;

flushing fluid from the sample cavity through a second flowline into the wellbore; and

inducing movement of buffer fluid from the buffer cavity through a third flowline whereby the piston is moved within the sample chamber and a sample of the formation fluid is drawn into the sample cavity of the sample chamber.

64. A downhole tool for obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

a sample tank having a piston slidably movable therein, the piston defining a sample cavity and a buffer cavity within the tank, the sample cavity in fluid communication with the formation via a sample flowline, the buffer cavity in fluid communication with the formation via a buffer flowline, the sample and buffer flowlines in fluid communication with each other whereby the pressure in the cavities is equalized; and

a flushing flowline in selective fluid communication with the sample cavity for flushing fluid therefrom.

65. A method of obtaining fluid from a subsurface formation penetrated by a wellbore, comprising:

positioning a downhole tool in a wellbore, the tool having a sample chamber with a piston slidably positionable therein, the piston defining a sample cavity and a buffer cavity;

establishing fluid communication between the formation, the sample cavity and the buffer cavity whereby pressure is equalized therebetween;

flushing fluid from the sample cavity to the wellbore;

terminating fluid communication with the buffer cavity; and

inducing flow of fluid into the sample chamber whereby a sample is collected.