Method and apparatus for recovering core samples under pressure

• US 6,659,204 B2
• Filed: 02/08/2001
• Issued: 12/09/2003
• Est. Priority Date: 07/29/1998
• Status: Expired due to Term

• Current Assignee: Japan Oil, Gas and Metals National Corporation
• Original Assignee: Japan National Oil Corp. (Government of Japan)
• Inventors: Hyland, Craig R., Aumann, James T.
• Primary Examiner(s): LEE, JONG SUK
• Application Number:
  US09/779,896
• Publication Number:
  US 20020033281A1
• Time in Patent Office: 1,034 Days
• Field of Search: 175/19, 175/17, 175/20, 175/58, 175/240, 175/246, 175/244, 175/257, 175/248, 175/236, 175/233, 175/251, 175/252, 175/254, 738/631.1, 738/644.4, 738/645.9, 738/648.5, 738/649.1
• US Class Current: 175/244
• CPC Class Codes: E21B 25/005 Above ground means for handling the core, e.g. for extracting the core from the core barrel
• CPC Class Codes: E21B 25/08 Coating, freezing, consolidating cores E21B25/06 takes precedence; Recovering uncontaminated cores or cores at formation pressure
• CPC Class Codes: E21B 41/0099 specially adapted for drilling for or production of natural hydrate or clathrate gas reservoirs; Drilling through or monitoring of formations containing gas hydrates or clathrates

Abstract

A pressure and temperature core sampler comprises a tool for recovering cores specifically enabling the evaluation of methane hydrate resources. Because methane hydrate tends to decompose under conditions of pressure decrease and/or temperature increase as the samples are retrieved to the surface, a coring tool in accordance with the present invention provides a self-contained system for retrieving core samples at or near in situ pressure while cooling the core sample. The coring tool is preferably a wire line retrievable device that provides for nearly continuous coring during the drilling operation.

Claims

1. An apparatus for retrieving a core sample under pressure, comprising:

an outer barrel;

an inner barrel having a first end and a second end and defining a pressure chamber thereinbetween selectively disposable within said outer barrel, said inner barrel comprised of an inner tube and an outer tube, said inner tube being selectively longitudinally movable relative to said outer tube;

a valve connected to the inner barrel proximate said second end for sealing said inner barrel to form said pressure chamber;

a linkage mechanism interconnected between said valve and said outer tube for closing said valve when one of said inner tube and said outer tube longitudinally moves relative to the other;

at least one selectively releasable latching mechanism for selectively securing the inner tube to the outer tube; and

a second selectively releasable latching mechanism for selectively securing at least a portion of the inner barrel to the outer barrel wherein said inner barrel is selectively longitudinally movable relative to the outer barrel for recovering the inner barrel containing a core sample under pressure while leaving the outer barrel downhole.

2. The apparatus of claim 1, further comprising a catch mechanism attached to said outer tube for engaging a valve operator when the inner tube is longitudinally moved relative to the outer tube, said catch mechanism being longitudinally spaced from an engagement point of said valve operator to allow a distal end of a core sample to pass completely through said valve before said valve is actuated to a closed position.

3. The apparatus of claim 2, wherein said valve comprises a ball valve.

4. The apparatus of claim 1, further including a core catcher associated with said inner barrel at said second end thereof for holding the core sample within the inner barrel.

5. The apparatus of claim 1, further including a first wireline tool configured to be selectively engageable with said first end said inner barrel, said first wireline tool configured to disengage said second latching mechanism and longitudinally move said inner tube relative to said outer tube.

6. The apparatus of claim 5, further including a swivel mechanism interposed between said outer tube system and said inner tube system to allow said outer tube system to rotate with the rotation of the outer barrel and drill bit during drilling operations while the inner tube system remains relatively stationary.

7. The apparatus of claim 5, wherein said first wireline tool is configured to disengage said first latching mechanism and retrieve said inner barrel relative to said outer barrel.

8. The apparatus of claim 7, further including a second wireline tool configured to leave said second latching mechanism in an engaged position locking said inner tube relative to said outer tube and to disengage said first latching mechanism and retrieve said inner barrel relative to said outer barrel.

9. The apparatus of claim 1, further comprising a cooling system associated with said inner tube for cooling at least a portion of the inner tube.

10. The apparatus of claim 9, wherein said cooling system comprises a plurality of thermal electric coolers disposed about a portion of said inner tube.

11. The apparatus of claim 9, wherein said cooling system comprises a plurality of heat pipes disposed about said inner tube for extracting heat from said inner tube.

12. The apparatus of claim 11, wherein said heat pipes are contoured to substantially match the contour of the inner tube.

13. The apparatus of claim 9, wherein said cooling system comprises a power source for providing electric current to a plurality of cooling elements.

14. The apparatus of claim 1, further including a pressure system in fluid communication with said pressure chamber for controlling the pressure within the core sample chamber.

15. The apparatus of claim 14, wherein said pressure system comprises a piston disposed and slidable within an elongate chamber.

16. The apparatus of claim 15, wherein said elongate chamber is pressurizable to force the piston toward the core sample chamber and wherein said core sample chamber is in fluid communication with said elongate chamber at an end of the elongate chamber nearest the core sample chamber.

17. The apparatus of claim 1, further including a coring bit secured to a distal end of the outer barrel.

18. The apparatus of claim 17, further including an actuable sub for selectively securing said outer barrel to said inner barrel.

19. The apparatus of claim 1, wherein said valve is a ball valve comprising a ball housing, a ball having a bore extending therethrough and pivotally disposed within said ball housing, said linkage mechanism interconnected between said ball and said outer tube for closing said ball when said inner tube moves longitudinally relative to said outer tube.

20. An apparatus for retrieving a core sample under pressure, comprising:

an outer barrel;

an inner barrel having a first end and a second end and defining a pressure chamber thereinbetween selectively disposable within said outer barrel, said inner barrel comprised of an inner tube and an outer tube, said inner tube being selectively longitudinally movable relative to said outer tube;

a valve connected to the inner barrel proximate said second end for sealing said inner barrel to form said pressure chamber;

a linkage mechanism interconnected between said valve and said outer tube for closing said valve when one of said inner tube and said outer tube longitudinally moves relative to the other;

a cooling system associated with said inner tube for cooling at least a portion of the inner tube, said cooling system comprising a power source for providing electric current to a plurality of cooling elements.

21. The apparatus of claim 20, further comprising a catch mechanism attached to said outer tube for engaging a valve operator when the inner tube assembly is longitudinally moved relative to the outer tube, said catch mechanism being longitudinally spaced from an engagement point of said valve operator to allow a distal end of a core sample to pass completely through said valve before said valve is actuated to a closed position.

22. The apparatus of claim 20, wherein said valve comprises a ball valve.

23. The apparatus of claim 20, wherein said cooling system comprises a plurality of thermal electric coolers disposed about a portion of said inner tube.

24. The apparatus of claim 20, wherein said cooling system comprises a plurality of heat pipes disposed about said inner tube for extracting heat from said inner tube.

25. The apparatus of claim 24, wherein said heat pipes are contoured to substantially match the contour of the inner tube.

26. The apparatus of claim 20, further including a core catcher associated with said inner barrel at said second end thereof for holding the core sample within the inner barrel.

27. The apparatus of claim 20, further including a pressure system in fluid communication with said pressure chamber for controlling the pressure within the core sample chamber.

28. The apparatus of claim 20, wherein said pressure system comprises a piston disposed and slidable within an elongate chamber.

29. The apparatus of claim 28, wherein said elongate chamber is pressurizable to force the piston toward the core sample chamber and wherein said core sample chamber is in fluid communication with said elongate chamber at an end of the elongate chamber nearest the core sample chamber.

30. The apparatus of claim 20, further including a first wireline tool configured to be selectively engageable with said first end said inner barrel, said first wireline tool configured to disengage said second latching mechanism and longitudinally move said inner tube relative to said outer tube.

31. The apparatus of claim 30, wherein said first wireline tool is configured to disengage said first latching mechanism and retrieve said inner barrel relative to said outer barrel.

32. The apparatus of claim 31, further including a second wireline tool is configured to leave said second latching mechanism in an engaged position locking said inner tube relative to said outer tube and to disengage said first latching mechanism and retrieve said inner barrel relative to said outer barrel.

33. The apparatus of claim 20, wherein said valve is a ball valve comprising a ball housing, a ball having a bore extending therethrough and pivotally disposed within said ball housing, said linkage mechanism interconnected between said ball and said outer tube for closing said ball when said inner tube moves longitudinally relative to said outer tube.