Bifurcation graft deployment catheter

• US 6,660,030 B2
• Filed: 12/22/2000
• Issued: 12/09/2003
• Est. Priority Date: 12/11/1998
• Status: Expired due to Term

• Current Assignee: Endologix
• Original Assignee: Endologix
• Inventors: Pham, Trinh Van, Shaolian, Samuel M., Madrid, Gilbert, Nguyen, Thanh Van
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): GILPIN, CRYSTAL M
• Application Number:
  US09/747,094
• Publication Number:
  US 20010012943A1
• Time in Patent Office: 1,082 Days
• Field of Search: 623/1.1, 623/1.11, 623/1.15, 623/1.35, 623/1.13, 623/1.16, 623/1.25, 606/198, 606/194, 606/153, 128/898
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/061 provided with means for allowing access to secondary lumens
• CPC Class Codes: A61F 2002/065 Y-shaped blood vessels
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

Disclosed is a deployment catheter for deploying a tubular endoluminal vascular prosthesis, useful in treating, for example, an abdominal aortic aneurysm. The deployment catheter includes a proximal tubular section and a distal tubular section which are axially movable in opposite directions to deploy a prosthesis. A central core extends throughout the proximal tubular section and into the distal tubular section. A reinforcing structure is carried by the central core, spanning the junction between the proximal tubular section and distal tubular section, to improve flexibility characteristics of the catheter. In one embodiment, the proximal tubular section and/or distal tubular section are rotationally linked to the central core.

Claims

1. An endoluminal graft deployment catheter, comprising:

a proximal outer tube section, having a proximal end and a distal end;

an intermediate tube extending through the proximal tube section and beyond the distal end;

a central core, extending through the intermediate tube; and

a cap attached to the central core;

a tubular sheath having an open distal end and a proximal end, the open distal end of the sheath having a first diameter and the proximal end of the tubular sheath having a second diameter that is smaller than the first diameter at the proximal end to form a generally conical section of the proximal cavity for receiving the proximal end of a prosthesis, the proximal end of the sheath being coupled to the intermediate tube; and

a generally conical plug positioned in the generally conical section of the proximal cavity, the plug defining a distal surface that faces a proximal end of the prosthesis.

a tubular sheath having an open distal end and a proximal end, the open distal end of the tubular sheath having a first diameter and the proximal end of the tubular sheath having a second diameter that is smaller than the first diameter to form a generally conical section of the proximal cavity for receiving the proximal end of a prosthesis, the proximal end of the tubular sheath being coupled to the second portion of the intermediate tube; and

a generally conical plug positioned in the generally conical section of the proximal cavity, the plug defining a distal surface that faces a proximal end of the prosthesis; and

a spacer for filling at least partially a space between the distally facing surface of the intermediate tube and an outer surface of the tubular sheath

wherein the proximal and distal tube sections define a prosthesis cavity therein for carrying the prosthesis; and

axial separation of the proximal tube section from the distal tube section opens the cavity to release the prosthesis.

2. An endoluminal graft deployment catheter as in claim 1, wherein the intermediate tube is rotationally linked to the outer tube.

3. An endoluminal graft deployment catheter as in claim 1, wherein the cap is axially movable between a first position in which it contacts the outer tube and a second position in which it is spaced distally apart from the outer tube.

4. An endoluminal graft deployment catheter as in claim 3, wherein the central core comprises a flexible tube.

5. An endoluminal graft deployment catheter as in claim 4, wherein the tube comprises a polymeric braid.

6. An endoluminal graft deployment catheter as in claim 5, wherein the tube further comprises a reinforcing element which overlaps the point of contact between the cap and the outer tube.

7. An endoluminal graft deployment catheter as in claim 6, wherein the reinforcing element comprises a tubular element carried by the flexible tube.

8. An endoluminal graft deployment catheter as in claim 1, wherein the plug has a generally conical shape, and the distal surface is on a larger diameter end of the plug.

9. An endoluminal graft deployment catheter, comprising:

an elongate flexible body, having a proximal end and a distal end;

a proximal outer tube section, having a proximal end and a distal end;

a distal outer tube section, having a proximal end and a distal end,

an intermediate tube extending through the proximal outer sheath tube section and beyond the distal end;

the intermediate tube having a first portion and a second portion. the first portion having a larger diameter than the second portion to form a distally facing surface;

a central core, extending through the proximal and distal outer tube sections and the intermediate tube.

10. An endoluminal graft deployment catheter as in claim 9, wherein each of the proximal tube section and the distal tube section is rotationally linked to the central core.

11. An endoluminal graft deployment catheter as in claim 9, wherein at least one of the proximal tube section and the distal tube section is axially movable between a first position in which the cavity is closed and a second position in which the cavity is open.

12. An endoluminal graft deployment catheter as in claim 11, comprising a junction between the proximal tube section and the distal tube section when the cavity is closed, and further comprising a reinforcing element spanning the junction.

13. An endoluminal graft deployment catheter as in claim 12, wherein the reinforcing element comprises a tube.

17. An endoluminal graft deployment catheter as in claim 13, comprising a spacer for filling at least partially a space between the distally facing surface of the intermediate tube and an outer surface of the tubular sheath.

14. An endoluminal graft deployment catheter, comprising:

an elongate, flexible body, having a proximal end and a distal end;

a proximal outer tube section having a proximal end and a distal end;

a distal outer tube section, having a proximal end and a distal end;

an intermediate tube extending through the proximal outer sheath tube section and beyond the distal end;

a central core, extending between the proximal outer tube section and the distal outer tube section and the intermediate tube, wherein at least one of the proximal outer tube section and the distal outer tube section is axially moveable between a first position in which the proximal outer tube section and the distal outer tube section are adjacent each other, and a second position in which the proximal outer tube section and the distal outer tube section are spaced apart, the outer tube section and the distal outer tube section forming a junction when in the first position; and

a tubular sheath having an open distal end and a proximal end, the tubular sheath defining proximal cavity for receiving a proximal end of a prosthesis, the tubular sheath necking down from a first larger diameter to a second smaller diameter at the proximal end to form a generally conical section of the proximal cavity, and

a generally conical plug positioned in the generally conical section of the proximal cavity, the plug defining a distal surface that faces a proximal end of the prosthesis.

15. An endoluminal graft deployment catheter as in claim 14, wherein the tubular sheath is necked down at the proximal end by heat shrinking.

16. An endoluminal graft deployment catheter as in claim 14, the intermediate tube has a first portion and a second portion, the first portion having a larger diameter than the second, portion to form a distally facing surface.