Expandable coil endoluminal prosthesis

• US 6,660,032 B2
• Filed: 04/12/2001
• Issued: 12/09/2003
• Est. Priority Date: 02/26/1999
• Status: Expired due to Term

• Current Assignee: Thomas J. Fogarty
• Original Assignee: Vascular Architects Incorporated
• Inventors: Fogarty, Thomas J., Klumb, Katherine J., Hill, Bradley B., Kamdar, Kirti P.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US09/834,145
• Publication Number:
  US 20010020182A1
• Time in Patent Office: 971 Days
• Field of Search: 623/1.13, 623/1.14, 623/1.22, 623/1.2, 606/198
• US Class Current: 623/1.13
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/065 Y-shaped blood vessels
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/9511 the retaining means being filaments or wires
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

A coiled stent (196) has a coiled stent body with a main body portion (106) and end portions (108). The end portions may be substantially less stiff than the body portion to help prevent tissue trauma. A graft material (124) may be used to cover at least the main body portion to create a coiled stent graft (122) in which adjacent turns (128) have gaps defined therebetween to create a generally helical gap (130). The coiled stent may have side elements (10) separated by connector elements (112) and be placeable in a contracted, reduced diameter state and in a relaxed, expanded diameter state. The connector elements are preferably generally parallel to the stent axis when placed in the contracted, reduced-diameter state, typically tightly wrapped around a placement catheter (136).

Claims

1. A coiled endoluminal prosthesis comprising:

a coiled body comprising a main body portion and end portions, the main body portion comprising openings formed therethrough;

a graft material covering at least some of the openings formed in the main body portion to create a coiled stent graft, having an interior and an exterior, in which adjacent turns thereof define a generally helical gap, extending from the exterior and opening into the interior therebetween.

2. The prosthesis according to claim 1 wherein the material comprises at least one of porous ePTFE and porous PTFE.

3. The prosthesis according to claim 1 wherein the coiled body is self-expanding.

4. The prosthesis according, to claim 1 wherein the main body portion has an inner surface and an outer surface when coiled, wherein the graft material covers at least the outer surface of the main body portion.

5. A coiled endoluminal prosthesis comprising:

a coiled, self-expanding stent body having first and second edge elements separated by connector elements;

said body movable between a reduced diameter state and an expanded diameter state; and

a graft material coveting at least part of the body to create a coiled stent graft having an interior and an exterior, in which adjacent turns thereof define a generally helical gap, extending from the exterior opening into the interior, therebetween.

6. A coiled endoluminal prosthesis comprising:

a body comprising a coiled ribbon of material with first and second edge elements separated by connector elements, at least substantially all of the elements between the first and second edge elements being said connector elements;

said body movable between a reduced diameter state, extending along a body axis, and an expanded diameter state; and

all said connector elements being at an acute angle to the edge elements when in the expanded diameter state, said angle chosen so that all of said the connector elements lie generally parallel to the body axis when in the reduced diameter state so to provide a smoother appearance when in the reduced diameter state.

7. A method of making a coiled the stent graft comprising:

selecting a body comprising spaced-apart lateral edges, a main body portion and ends;

coiling the body to extend a generally helically about a longitudinal axis;

slidably encasing the body within a graft material so that the graft material completely surrounds the body;

securing the graft material in place by securing the ends of the graft material; and

the selecting, coiling;

slidably encasing and securing steps carried out to create a coiled stent graft, having an interior and an exterior, in which adjacent turns thereof define a generally helical gap, extending from the exterior and opening into the interior, therebetween.

8. The method according to claim 7 wherein the selecting step is carried out by selecting a body a coiled ribbon comprising of material with first and second edge elements separated by connector elements.

9. The method according to claim 7 wherein the selecting step comprises selecting a self-expanding body.

10. The method according to claim 7 wherein the slidably encasing step is carried out with the graft material in the form of a tube.

11. The method according to claim 7 wherein the slidably encasing step is carried out after the body toiling step.