Modular monitoring and protection system accommodating multiple standard communications

• US 6,662,118 B2
• Filed: 05/13/2002
• Issued: 12/09/2003
• Est. Priority Date: 05/13/2002
• Status: Active Grant

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Entek IRD International Corp. (Rockwell Automation, Inc.)
• Inventors: Bibelhausen, David J., Stoutenburg, Donn V., Carle, Patrick F., Kramb, Kevin E., Shupe, Dan R.
• Primary Examiner(s): Bui, Bryan
• Application Number:
  US10/144,545
• Publication Number:
  US 20030212499A1
• Time in Patent Office: 575 Days
• Field of Search: 702/33, 702/34, 702/35, 702/36, 702/56-57, 702/77, 702/91, 702/104, 702/113, 702/116, 702/168, 702/188, 702/187, 702/190, 735/70, 735/93, 736/02, 736/49, 736/60--62
• US Class Current: 702/33
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence

Abstract

A monitoring and protection system includes a plurality of monitoring modules that are positioned proximate to points of interest in a machine system where dynamic operating conditions are to be monitored. The monitoring modules at individual locations communicate with one another via an open industrial data exchange protocol. The groups of modules may also communicate via the same protocol, creating a flexible and expandable system that accommodates a wide range of modules and that avoids the need for conventional backplane architecture. The groups also communicate with remote equipment via a different standard data exchange protocol, such as via a gateway associated with each of the monitoring module groups.

Claims

1. A system for monitoring dynamic operating parameters of a rotary mechanical system, the monitoring system comprising:

an enclosure disposed proximate to a desired location of the rotary mechanical system;

a first monitoring module disposed in the enclosure and configured to be coupled to at least a first sensor at the desired location and to receive signals therefrom indicative of a first operating parameter of the mechanical system;

a second monitoring module disposed in the enclosure and configured to be coupled to at least a second sensor at the desired location and to receive signals therefrom indicative of a second operating parameter of the mechanical system;

the first and second monitoring modules being further configured to exchange signals with one another in accordance with an open industrial data exchange protocol; and

a gateway coupled at least to one of the first and second monitoring modules for exchanging data with a remote device in accordance with a different data exchange protocol.

2. The system of claim 1, wherein the gateway is configured to exchange data in accordance with a second open industrial data exchange protocol.

3. The system of claim 1, wherein the gateway is configured to exchange data in accordance with an Internet protocol.

4. The system of claim 1, wherein the gateway is configured to exchange data in accordance with an Ethernet protocol.

5. The system of claim 1, wherein the gateway includes a memory circuit for storing configuration code for at least one of the monitoring modules.

6. The system of claim 1, further comprising a central monitoring station coupled to the first and second monitoring modules via the gateway, the central monitoring station being configured to exchange data with the monitoring modules via the gateway.

7. The system of claim 1, wherein at least one of the monitors is configured to analyze the received signals to determine vibrational data, and to control application of power to at least a part of the mechanical system based upon the vibrational data.

8. The system of claim 1, further comprising at least a second gateway for exchanging data with a remote device in accordance with a third data exchange protocol.

9. A system for monitoring dynamic operating parameters of a rotary mechanical system, the monitoring system comprising:

an enclosure disposed proximate to a desired location of the rotary mechanical system;

a first monitoring module disposed in the enclosure and configured to be coupled to at least a first sensor at the desired location and to receive signals therefrom indicative of a first operating parameter of the mechanical system;

a second monitoring module disposed in the enclosure and configured to be coupled to at least a second sensor at the desired location and to receive signals therefrom indicative of a second operating parameter of the mechanical system;

the first and second monitoring modules being further configured to exchange signals with one another in accordance with an open industrial data exchange protocol;

a gateway coupled at least to one of the first and second monitoring modules for exchanging data with a remote location in accordance with a different data exchange protocol; and

a remote monitoring station coupled to the gateway and configured to exchange data with the first and second monitoring modules in accordance with the different data exchange protocol.

10. The system of claim 9, including at least one further remote monitoring station and a further gateway for exchanging data between the monitoring modules and the further remote monitoring station via a further data exchange protocol.

11. The system of claim 9, further comprising at least one further monitoring module at a different desired location of the rotary mechanical system, the further monitoring module being configured to exchange data with the first and second monitoring modules in accordance with the open industrial data exchange protocol.

12. The system of claim 9, wherein the gateway is configured to exchange data in accordance with a second open industrial data exchange protocol.

13. The system of claim 9, wherein the gateway is configured to exchange data in accordance with an Internet protocol.

14. The system of claim 9, wherein the gateway is configured to exchange data in accordance with an Ethernet protocol.

15. The system of claim 9, wherein the gateway includes a memory circuit for storing configuration code for at least one of the monitoring modules.

16. The system of claim 9, wherein at least one of the monitors is configured to analyze the received signals to determine vibrational data, and to control application of power to at least a part of the mechanical system based upon the vibrational data.

17. An expandable modular system for monitoring dynamic operating parameters of a rotary mechanical system, the monitoring system comprising:

a plurality of monitoring stations disposed at locations of interest with respect to the mechanical system, each monitoring station including at least a plurality of monitoring modules coupled to sensors for receiving signals therefrom indicative of operating parameters of the mechanical system at the respective locations of interest, the monitoring modules of each monitoring station being configured to exchange signals with one another in accordance with an open industrial data exchange protocol;

a gateway coupled at least to one of the monitoring stations for exchanging data with a remote location in accordance with a different data exchange protocol; and

a remote monitoring station coupled to the gateway and configured to exchange data with the at least one of the monitoring modules in accordance with the different data exchange protocol.

18. The system of claim 17, wherein the gateway is configured to exchange data in accordance with a second open industrial data exchange protocol.

19. The system of claim 17, wherein the gateway is configured to exchange data in accordance with an Internet protocol.

20. The system of claim 17, wherein the gateway is configured to exchange data in accordance with an Ethernet protocol.

21. The system of claim 17, wherein the gateway includes a memory circuit for storing configuration code for at least one of the monitoring modules.

22. The system of claim 17, wherein at least one of the monitors is configured to analyze the received signals to determine vibrational data, and to control application of power to at least a part of the mechanical system based upon the vibrational data.

23. The system of claim 17, further comprising at least a second gateway for exchanging data with a remote device in accordance with a third data exchange protocol.

24. The system of claim 17, wherein each monitoring station includes at least one relay module coupled to at least one of the respective modules and controllable thereby to interrupt power to a portion of the mechanical system based upon the received signals.