Garden tools and ergonomic handles therefor

• US 6,662,406 B2
• Filed: 07/27/2001
• Issued: 12/16/2003
• Est. Priority Date: 08/11/2000
• Status: Expired due to Fees

• Current Assignee: Helen of Troy Limited
• Original Assignee: WKI Holding Company Incorporated (Instant Brands Holdings, Inc.)
• Inventors: McNamara, Conor P., Perry, Marco C., Shonfeld, Richard C., Formosa, Daniel J., Best, James J.
• Primary Examiner(s): Mah, Chuck Y.
• Application Number:
  US09/916,947
• Publication Number:
  US 20020020537A1
• Time in Patent Office: 872 Days
• Field of Search: 164/30, 164/31, 164/36, 164/21, 16D/IG.12, 16D/IG.19, D 8/10, D 8/107, D 8/303, D 8/395, 303/35--39, 305/26, 305/27, 294/49, 294/55, 294/57, 811/771, 814/89, 151/431, 151/447, 151/671, 745/43, 745/511, 745/519, 172/371
• US Class Current: 16/431
• CPC Class Codes: A01B 1/00 Hand tools edge trimmers for lawns A01G3/06 ; machines for working soil A01B35/00; making hand tools B21D
• CPC Class Codes: A01B 1/20 Combinations of different kinds of hand tools
• CPC Class Codes: B25G 1/01 Shock-absorbing means B25G1/02 takes precedence
• CPC Class Codes: B25G 1/102 the shape being specially adapted to facilitate handling or improve grip
• CPC Class Codes: Y10S 16/12 Hand grips, preformed and semi-permanent
• CPC Class Codes: Y10S 16/18 Composition handles
• CPC Class Codes: Y10S 16/19 Cast or molded handles

Abstract

A garden tool includes a work-engaging head joined by a shank to a plastic handle. The handle has a relatively rigid plastic core body. A cavity is formed in the handle to divide it into forward and rearward portions. The cavity is filled with a flexible and resilient material to accommodate flexing of the rearward portion relative to the forward portion. A flexible and resilient gripping sheath covers the outer surface of the core body except for the cavity. In one embodiment the cavity is in the core body and includes a notch. For digging tools, such as trowels, the notch is formed on the lower side of the core body adjacent to the distal end, while for pulling or raking tools, such as plows, the notch is formed on the upper side of the core body adjacent to the working end. A recess may be formed in the core body opposite the notch for cooperation with the notch to define a narrow hinge. In another embodiment the cavity includes an aperture extending laterally through a lobe extension of the grip sheath, and in yet in another embodiment the cavity includes notches formed on upper and lower sides of the core body and defined by a hinge interconnecting the forward and rearward portions of the handle.

Claims

1. A tool handle comprising:

an elongated core body having a working end for connection to an associated tool head and a distal end and adopted to be grasped in use by a user and anywhere between the working end and the distal end,

the core body having a cavity formed therein and spaced longitudinally from the working end and dividing the core body into first and second portions, and

a flexible and resilient body formed of a relatively soft material filling the cavity and secured to the core body for accommodating flexing of the first portion relative to the second portion.

2. The tool handle of claim 1, wherein the core body has upper and lower sides extending between the ends.

3. The tool handle of claim 2, wherein the cavity is disposed adjacent to the distal end of the core body.

4. The tool handle of claim 3, wherein the cavity is in the form of a notch.

5. The tool handle of claim 4, wherein the cavity is formed in the lower side of the body.

6. The tool handle of claim 3, wherein the cavity is in the form of an aperture extending laterally through the handle.

7. The tool handle of claim 6, wherein the aperture is generally hourglass-shaped in transverse cross section.

8. The tool handle of claim 2, wherein the cavity is formed adjacent to the working end of the core body.

9. The tool handle of claim 8, wherein the cavity is in the form of a notch.

10. The tool handle of claim 9, wherein the notch is formed in the upper side of the core body.

11. The tool handle of claim 8, wherein the cavity includes notches which open respectively at the upper and lower sides of the core body.

12. The tool handle of claim 11, wherein the core body includes a hinge interconnecting the first and second portions and defining the notches.

13. The tool handle of claim 1, wherein the core body is formed of a plastic material.

14. A tool handle comprising:

a core body having a cavity formed therein and dividing the core body into first and second portions,

a flexible and resilient body formed of a relatively soft material filling the cavity and secured to the core body for accommodating flexing of the first portion relative to the second portion, and

a grip sheath covering the core body except for the cavity.

15. The tool handle of claim 14, wherein the cavity is in the form of a notch.

16. The tool handle of claim 15, wherein the core body includes a lip extending laterally outwardly therefrom around the periphery of the notch and separating the flexible and resilient body from the sheath.

17. The tool handle of claim 15, wherein the core body has a recess formed therein in a side thereof opposite the notch for cooperation with the notch to define therebetween a relatively thin hinge.

18. The tool handle of claim 17, wherein the sheath fills the recess.

19. The tool handle of claim 14, wherein the sheath is formed of a flexible and resilient material.

20. A garden tool comprising:

a work-engaging head;

a shank integral with and extending from the head; and

a handle connected to the shank,

the handle including a core body having a cavity formed therein and dividing the core body into first and second portions, and

a flexible and resilient body formed of a relatively soft material filling the cavity and secured to the core body for accommodating flexing of the first portion relative to the second portion.

21. The garden tool of claim 20, wherein the core body has a working end with a bore formed therein, an end of the shank being received in the bore and fixedly secured to the core body.

22. The garden tool of claim 21, wherein the shank is generally cylindrical in shape.

23. The garden tool of claim 22, wherein the shank is hollow.

24. The garden tool of claim 22, wherein the shank is solid.

25. The garden tool of claim 20, wherein the cavity includes a notch formed in a lower side of the core body adjacent to a distal end thereof.

26. The garden tool of claim 25, wherein the head is a trowel.

27. The garden tool of claim 20, wherein the cavity includes a notch formed in an upper side of the core body adjacent to a working end thereof.

28. The garden tool of claim 27, wherein the head is a plow.

29. The garden tool of claim 20, wherein the cavity includes an aperture extending laterally through the handle.

30. The garden tool of claim 20, wherein the cavity includes notches respectively formed in upper and lower sides of the core body.

31. The garden tool of claim 20, wherein the head includes a sharp-edged notch.

32. The garden tool of claim 20, wherein the head includes a serrated cutting edge.

33. The garden tool of claim 20, and further comprising a flexible and resilient sheath covering the core body except for the cavity.

34. An ergonomic hand tool handle comprising:

an elongated body having a working end adapted to be connected to an associated tool and a distal end and a convexly curved upper surface extending from the working end to the distal end,

the body having first and second thin portions respectively at the working and distal ends and a third thin portion approximately midway between the ends,

the body have a forward thick portion between the first and third thin portions and a rearward thick portion between the second and third thin portions,

the thickness of the body gradually decreasing from the forward thick portion to each of the first and third thin portions and from the rearward thick portion to each of the second and third thin portions,

the thick portions being spaced apart a distance substantially greater than the distance from either thick portion to an adjacent end of the body.

35. The tool handle of claim 34, wherein the body has a hole formed therethrough.

36. The tool handle of claim 35, and further comprising a grip sheath covering the core body except for the hole.