Material level monitoring and reporting

• US 6,662,649 B1
• Filed: 04/12/2002
• Issued: 12/16/2003
• Est. Priority Date: 03/19/1999
• Status: Expired due to Fees

• Current Assignee: Simmons Sirvey Corporation (Dover Corporation)
• Original Assignee: Simmons Sirvey Corporation (Dover Corporation)
• Inventors: Knight, John D., Grempler, Charles
• Primary Examiner(s): Larkin, Daniel S.
• Assistant Examiner(s): WILSON, KATINA M
• Application Number:
  US10/121,928
• Time in Patent Office: 613 Days
• Field of Search: 732/90.V, 340/621, 324/96, 250/357.1, 342/124
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01F 23/802 Particular electronic circuits for digital processing equipment
• CPC Class Codes: G01S 13/0209 Systems with very large relative bandwidth, i.e. larger than 10 %, e.g. baseband, pulse, carrier-free, ultrawideband
• CPC Class Codes: G01S 13/88 Radar or analogous systems specially adapted for specific applications electromagnetic prospecting or detecting of objects, e.g. near-field detection, G01V3/00
• CPC Class Codes: G01S 7/02 of systems according to group G01S13/00

Abstract

An material level monitoring and reporting system uses special micropower impulse radar level sensing probes, with one such probe being inserted into each of a plurality of material containment structures, such as storage tanks. The micropower impulse radar probes use flexible waveguides which extend downward to the tank bottom such that micropower radar impulses travel to and from the liquid surface via a wave guide, with the lapse between emission and reception of the impulse indicating a distance from the probe, and thus a liquid level. Each level sensing probe is connected to a communication link which collects level and status information from the level sensing probes and transmits it to a monitoring site. The material level data may be collected from a plurality of intermediate monitoring sites by a central monitoring sites.

Claims

1. A material level monitoring system for monitoring a level of a flowable material in a containment structure and comprising:

(a) a micropower impulse radar probe positioned in spaced relation to a material surface of a flowable material within said containment structure, said probe being operative to transmit a micropower radar impulse toward said material surface, to receive a reflected micropower radar impulse returning from said material surface, and to calculate material level data from a time lapse between transmission of said impulse and reception of said reflected impulse;

(b) a remote monitor device positioned remote from said probe and operable to process said material level data; and

(c) a communication link coupling said probe to said monitor device to enable communication of said material level data from said probe to said monitor device, said communication link being a radio frequency communication link including a radio transmitter coupled to said probe and a radio receiver coupled to said monitor device.

2. A system as set forth in claim 1 wherein said communication link includes:

(a) a spread spectrum communication link which encodes said material level data into a spread spectrum communication signal and which decodes said spread spectrum communication signal to recover said material level data and to enable processing said material level data by said monitor device.

3. A system as set forth in claim 1 wherein said communication link includes:

(a) a spread spectrum radio communication link including said radio transmitter coupled to said probe and said radio receiver coupled to said monitor device; and

(b) said link encoding said material level data into a spread spectrum communication signal for transmission by said transmitter and decoding said spread spectrum communication signal as received by said receiver to recover said material level data and to enable processing said material level data by said monitor device.

4. A system as set forth in claim 1 wherein said system includes:

(a) a plurality of containment structures, each containment structure having a flowable material therein;

(b) a plurality of micropower impulse radar probes, each probe being positioned in vertically spaced relation to flowable material in a respective one of said containment structures; and

(c) said communication link coupling each of said probes to said remote monitor device and communicating respective material level data thereto.

5. A system as set forth in claim 4 and including:

(a) a plurality of remote monitoring devices, each remote monitoring device having a plurality of said probes coupled thereto by a respective communication link; and

(b) a central monitoring computer having said plurality of remote monitoring devices coupled thereto and relaying respective material level data from said probes to said central monitoring computer.

6. A material level monitoring method for monitoring a level of a flowable material in a containment structure and comprising the steps of:

(a) positioning a micropower impulse radar probe in spaced relation to a material surface of a flowable material within said containment structure;

(b) transmitting a micropower radar impulse from said probe toward said material surface;

(c) receiving a reflected micropower radar impulse returning from said material surface by said probe and calculating material level data from a time lapse between transmission of said impulse and reception of said reflected impulse;

(d) coupling said probe to a remote monitor device positioned remote from said probe using a communication link which is a radio frequency communication link including a radio transmitter coupled to said probe and a radio receiver coupled to said monitor device; and

(e) communicating said material level data to said remote monitor device over said communication link to enable processing of said material level data by said remote monitor device.

7. A method as set forth in claim 6 and including the step of:

(a) coupling said probe to said remote monitor device using a spread spectrum communication link which encodes said material level data into a spread spectrum communication signal and which decodes said spread spectrum communication signal to recover said material level data and to enable processing said material level data by said monitor device.

8. A method as set forth in claim 6 and including the steps of:

(a) coupling said probe to said remote monitoring device using a spread spectrum radio communication link including said radio transmitter coupled to said probe and said radio receiver coupled to said monitor device;

(b) encoding said material level data into a spread spectrum communication signal for transmission by said transmitter; and

(c) decoding said spread spectrum communication signal as received by said receiver to recover said material level data to enable processing said material level data by said monitor device.

9. A method as set forth in claim 6 wherein a plurality of containment structures have a flowable material therein, and including the steps of:

(a) providing a plurality of micropower impulse radar probes, each probe being positioned in vertically spaced relation to flowable material in a respective one of said containment structures; and

(b) coupling each of said probes to said remote monitor device using said communication link to thereby communicate respective material level data to said remote monitor device.

10. A method as set forth in claim 9 and including the steps of:

(a) providing a plurality of remote monitoring devices, each remote monitoring device having a plurality of said probes coupled thereto by a respective communication link;

(b) coupling said plurality of remote monitoring devices to a central monitoring computer; and

(c) relaying respective material level data from said probes to said central monitoring computer.

11. A material level monitoring system for monitoring a level of a flowable material in a containment structure and comprising:

(a) a micropower impulse radar probe positioned in spaced relation to a material surface of a flowable material within said containment structure, said probe being operative to transmit a micropower radar impulse toward said material surface, to receive a reflected micropower radar impulse returning from said material surface, and to calculate material level data from a time lapse between transmission of said impulse and reception of said reflected impulse;

(b) a remote monitor device positioned remote from said probe and operable to process said material level data; and

(c) a spread spectrum communication link coupling said probe to said monitor device, said communication link encoding said material level data into a spread spectrum communication signal to enable communication of said material level data from said probe to said monitor device and decoding said spread spectrum communication signal to recover said material level data to thereby enable processing said material level data by said monitor device.

12. A system as set forth in claim 11 wherein said communication link includes:

(a) a spread spectrum radio communication link including radio transmitter coupled to said probe and a radio receiver coupled to said monitor device.

13. A system as set forth in claim 11 wherein said system includes:

(a) a plurality of containment structures, each containment structure having a flowable material therein;

(b) a plurality of micropower impulse radar probes, each probe being positioned in vertically spaced relation to flowable material in a respective one of said containment structures; and

(c) said communication link coupling each of said probes to said remote monitor device and communicating respective material level data thereto.

14. A system as set forth in claim 13 and including:

(a) a plurality of remote monitoring devices, each remote monitoring device having a plurality of said probes coupled thereto by a respective communication link; and

(b) a central monitoring computer having said plurality of remote monitoring devices coupled thereto and relaying respective material level data from said probes to said central monitoring computer.

15. A material level monitoring method for monitoring a level of a flowable material in a containment structure and comprising the steps of:

(a) positioning a micropower impulse radar probe in spaced relation to a material surface of a flowable material within said containment structure,

(b) transmitting a micropower radar impulse from said probe toward said material surface;

(c) receiving a reflected micropower radar impulse returning from said material surface by said probe and calculating material level data from a time lapse between transmission of said impulse and reception of said reflected impulse;

(d) coupling said probe to a remote monitor device positioned remote from said probe using a spread spectrum communication link which encodes said material level data into a spread spectrum communication signal and which decodes said spread spectrum communication signal to recover said material level data and to enable processing said material level data by said monitor device; and

(e) communicating said material level data to said remote monitor device over said communication link to enable processing of said material level data by said remote monitor device.

16. A method as set forth in claim 15 and including the steps of:

(a) coupling said probe to said remote monitoring device using said spread spectrum radio communication link including radio transmitter coupled to said probe and a radio receiver coupled to said monitor device;

(b) encoding said material level data into said spread spectrum communication signal for transmission by said transmitter; and

(c) decoding said spread spectrum communication signal as received by said receiver to recover said material level data to enable processing said material level data by said monitor device.

17. A method as set forth in claim 16 wherein a plurality of containment structures have a flowable material therein, and including the steps of:

(a) providing a plurality of micropower impulse radar probes, each probe being positioned in vertically spaced relation to flowable material in a respective one of said containment structures; and

(b) coupling each of said probes to said remote monitor device using said communication link to thereby communicate respective material level data to said remote monitor device.

18. A method as set forth in claim 17 and including the steps of:

(a) providing a plurality of remote monitoring devices, each remote monitoring device having a plurality of said probes coupled thereto by a respective communication link;

(b) coupling said plurality of remote monitoring devices to a central monitoring computer; and

(c) relaying respective material level data from said probes to said central monitoring computer.