Method and apparatus for detecting a dry/wet state of a dual exposed thermistor bead liquid level sensor

• US 6,662,650 B1
• Filed: 12/09/2002
• Issued: 12/16/2003
• Est. Priority Date: 12/09/2002
• Status: Expired due to Term

• Current Assignee: Simmonds Precision Products, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Simmonds Precision Products, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Coffman, Keith Eugene, Durkee, Scott Robert
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): FRANK, RODNEY T
• Application Number:
  US10/314,848
• Time in Patent Office: 372 Days
• Field of Search: 73/73, 73/77, 732/95, 340/604, 324/664, 324/665
• US Class Current: 73/295
• CPC Class Codes: G01F 23/247 for discrete levels

Abstract

A method of detecting a dry/wet state of a dual thermistor bead sensor over a wide operating temperature range comprises the steps of: conducting first and second predetermined currents through one and another of the thermistor beads of the sensor, respectively, the second predetermined current being substantially less than the first predetermined current; measuring a first voltage across the one thermistor bead in response to the first predetermined current and generating a first signal representative thereof; measuring a second voltage across the other thermistor bead in response to the second predetermined current and generating a second signal representative thereof; modifying the second signal by an offset and gain to generate a third signal; and detecting the dry/wet state of the sensor over the wide operating temperature range based on the first and third signals. The first predetermined current is conducted through the one thermistor bead at an average current which renders the one thermistor bead a sense thermistor bead, and the second predetermined current is conducted through the other thermistor bead at an average current which renders the other thermistor bead a reference thermistor bead. Apparatus for implementing this method is also disclosed.

Claims

1. Method of detecting a dry/wet state of a dual thermistor bead sensor over a wide operating temperature range, said method comprising the steps of:

conducting a first predetermined current through one of the thermistor beads of said sensor;

conducting a second predetermined current through the other of the thermistor beads of said sensor, said second predetermined current being substantially less than said first predetermined current;

measuring a first voltage across said one thermistor bead in response to said first predetermined current and generating a first signal representative thereof;

measuring a second voltage across said other thermistor bead in response to said second predetermined current and generating a second signal representative thereof;

modifying said second signal by an offset and gain to generate a third signal; and

detecting the dry/wet state of said sensor over said wide operating temperature range based on said first and third signals.

2. The method of claim 1 wherein both of the first and second predetermined currents are conducted through the one and other thermistor beads, respectively, at less than 30 milliamps.

3. The method of claim 1 wherein the first predetermined current is conducted through the one thermistor bead at an average current which renders said one thermistor bead a sense thermistor bead, and the second predetermined current is conducted through the other thermistor bead at an average current which renders said other thermistor bead a reference thermistor bead.

4. The method of claim 3 wherein the first predetermined current is conducted through the one thermistor bead at an average current of approximately 20 milliamps, and the second predetermined current is conducted through the other thermistor bead at an average current of approximately 5 milliamps.

5. The method of claim 1 including the step of combining the first and second signals to generate a fourth signal and wherein the step of detecting includes detecting the dry/wet state of the sensor over the wide operating temperature range based on the third and fourth signals.

6. The method of claim 5 wherein the step of combining includes subtracting the second signal from the first signal to generate the fourth signal.

7. The method of claim 5 wherein the step of detecting includes generating a fifth signal indicative of the dry/wet state of the sensor based on a comparison of the fourth signal to the third signal.

8. The method of claim 1 wherein the step of conducting the first predetermined current includes conducting a third predetermined current through the one thermistor bead during first duty cycle intervals of a periodic current waveform;

and wherein the step of conducting the second predetermined current includes conducting said third predetermined current through the other thermistor bead during second duty cycle intervals of said periodic current waveform, said first duty cycle interval being substantially greater in time than said second duty cycle interval.

9. The method of claim 8 wherein the step of measuring the first voltage includes averaging the voltages rendered across the one thermistor bead in response to the first duty cycle third current intervals and generating the first signal representative of said average voltage;

and wherein the step of measuring the second voltage includes averaging the voltages rendered across the other thermistor bead in response to the second duty cycle third current intervals and generating the second signal representative of said average voltage.

10. The method of claim 9 wherein the step of step of modifying includes modifying the second average voltage signal by an offset and gain to generate the third signal.

11. The method of claim 10 including the step of subtracting the second average voltage signal from the first average voltage signal to generate a fourth signal;

and wherein the step of detecting includes detecting the dry/wet state of the sensor over the wide operating temperature range based on the third and fourth signals.

12. Apparatus for detecting a dry/wet state of a dual thermistor bead sensor over a wide operating temperature range, said apparatus comprising:

a first circuit coupled to said sensor for conducting a first predetermined current through one of the thermistor beads of said sensor and for conducting a second predetermined current through the other of the thermistor beads of said sensor, said second predetermined current being substantially less than said first predetermined current;

a second circuit coupled to said sensor for measuring a first voltage across said one thermistor bead in response to said first predetermined current and generating a first signal representative thereof;

a third circuit coupled to said sensor for measuring a second voltage across said other thermistor bead in response to said second predetermined current and generating a second signal representative thereof;

a fourth circuit coupled to said third circuit for modifying said second signal by an offset and gain to generate a third signal; and

a fifth circuit for detecting the dry/wet state of said sensor over said wide operating temperature range based on said first and third signals.

13. The apparatus of claim 12 wherein both of the first and second predetermined currents conducted by the first circuit through the one and other thermistor beads, respectively, are less than 30 milliamps.

14. The apparatus of claim 12 wherein the first predetermined current is conducted through the one thermistor bead at an average current which renders said one thermistor bead a sense thermistor bead, and the second predetermined current is conducted through the other thermistor bead at an average current which renders said other thermistor bead a reference thermistor bead.

15. The apparatus of claim 14 wherein the first predetermined current is conducted through the one thermistor bead at an average current of approximately 20 milliamps, and the second predetermined current is conducted through the other thermistor bead at an average current of approximately 5 milliamps.

16. The apparatus of claim 12 including a sixth circuit coupled to said second and third circuits for combining said first and second signals to generate a fourth signal;

and wherein the fifth circuit is coupled to the fourth and sixth circuits for detecting the dry/wet state of the sensor over the wide operating temperature range based on the third and fourth signals.

17. The apparatus of claim 16 wherein the sixth circuit comprises a circuit for subtracting the second signal from the first signal to generate the fourth signal.

18. The apparatus of claim 16 wherein the fifth circuit comprises a comparator circuit for generating a fifth signal indicative of the dry/wet state of the sensor based on a comparison of the fourth signal to the third signal.

19. The apparatus of claim 12 wherein the first circuit comprises a circuit for conducting a third predetermined current through the one thermistor bead during first duty cycle intervals of a periodic current waveform, and for conducting said third predetermined current through the other thermistor bead during second duty cycle intervals of said periodic current waveform, said first duty cycle interval being substantially greater in time than said second duty cycle interval.

20. The apparatus of claim 19 wherein the second circuit comprises a circuit for averaging the voltages rendered across the one thermistor bead in response to the first duty cycle third current intervals and generating the first signal representative of said average voltage;

and wherein the third circuit comprises a circuit for averaging the voltages rendered across the other thermistor bead in response to the second duty cycle third current intervals and generating the second signal representative of said average voltage.

21. The apparatus of claim 20 wherein the fourth circuit comprises a circuit for modifying the second average voltage signal by an offset and gain to generate the third signal.

22. The apparatus of claim 20 including a sixth circuit for subtracting the second average voltage signal from the first average voltage signal to generate a fourth signal;

and wherein the fifth circuit is coupled to the fourth and sixth circuits for detecting the dry/wet state of the sensor over the wide operating temperature range based on the third and fourth signals.

23. The apparatus of claim 12 wherein the one and other thermistor beads of the sensor are connected together in parallel;

and wherein the first circuit comprises a circuit for conducting a third predetermined current of a first polarity through the one thermistor bead of the sensor during first duty cycle intervals of a periodic current waveform, and for conducting said third predetermined current of a second polarity through the other thermistor bead of the sensor during second duty cycle intervals of said periodic current waveform, said first duty cycle interval being substantially greater in time than said second duty cycle interval.

24. The apparatus of claim 23 wherein the second circuit is coupled to the parallel combination of one and other thermistor beads of the sensor;

wherein the second circuit comprises a circuit for rectifying the voltages rendered across said parallel combination of thermistor beads in response to the first duty cycle third current intervals and averaging said rectified voltage intervals to generate the first signal representative of said average voltage; and

wherein the third circuit comprises a circuit for rectifying the voltages rendered across said parallel combination of thermistor beads in response to the second duty cycle third current intervals and averaging said rectified voltage intervals to generate the second signal representative of said average voltage.

25. The apparatus of claim 23 including a sixth circuit for subtracting the second average voltage signal from the first average voltage signal to generate a fourth signal;

and wherein the fifth circuit is coupled to the fourth and sixth circuits for detecting the dry/wet state of the sensor over the wide operating temperature range based on the third and fourth signals.

26. The apparatus of claim 12 wherein both of the thermistor beads of the sensor are disposed in a container of liquid and are exposed to the environment of the container.

27. The apparatus of claim 26 wherein the container is an aircraft fuel tank.

28. The apparatus of claim 12 including a built in test circuit for detecting a fault condition in said apparatus.

29. The apparatus of claim 28 wherein the built in test circuit is coupled to the second and third circuits for monitoring the first and second signals to detect the fault condition.

30. The apparatus of claim 28 wherein the fault condition comprises at least one of the group of an open circuit and a closed circuit.

31. Method of detecting a dry/wet state of a dual thermistor bead sensor over a wide operating temperature range, said method comprising the steps of:

conducting a first predetermined current through one of the thermistor beads of said sensor;

conducting a second predetermined current through the other of the thermistor beads of said sensor, said second predetermined current being substantially less than said first predetermined current;

measuring a first voltage across said one thermistor bead in response to said first predetermined current and generating a first signal representative thereof;

measuring a second voltage across said other thermistor bead in response to said second predetermined current and generating a second signal representative thereof;

combining the first and second signals to generate a third signal;

generating a reference signal; and

detecting the dry/wet state of said sensor over said wide operating temperature range based on a comparison of said third signal to said reference signal.

32. The method of claim 31 wherein both of the first and second predetermined currents are conducted through the one and other thermistor beads, respectively, at less than 30 milliamps.

33. The method of claim 31 wherein the first predetermined current is conducted through the one thermistor bead at an average current of approximately 20 milliamps, and the second predetermined current is conducted through the other thermistor bead at an average current of approximately 10 milliamps.

34. The method of claim 31 wherein the step of combining includes subtracting the first and second signals to generate a third signal representative of the difference between the first and second signals.

35. Apparatus for detecting a dry/wet state of a dual thermistor bead sensor over a wide operating temperature range, said apparatus comprising:

a first circuit coupled to said sensor for conducting a first predetermined current through one of the thermistor beads of said sensor and for conducting a second predetermined current through the other of the thermistor beads of said sensor, said second predetermined current being substantially less than said first predetermined current;

a second circuit coupled to said sensor for measuring a first voltage across said one thermistor bead in response to said first predetermined current and generating a first signal representative thereof;

a third circuit coupled to said sensor for measuring a second voltage across said other thermistor bead in response to said second predetermined current and generating a second signal representative thereof;

a fourth circuit coupled to said second and third circuits for combining the first and second signals to generate a third signal; and

a fifth circuit for detecting the dry/wet state of said sensor over said wide operating temperature range based on a comparison of said third signal with a reference signal.

36. The apparatus of claim 35 wherein both of the first and second predetermined currents conducted by the first circuit through the one and other thermistor beads, respectively, are less than 30 milliamps.

37. The apparatus of claim 35 wherein the first predetermined current is conducted through the one thermistor bead at an average current of approximately 20 milliamps, and the second predetermined current is conducted through the other thermistor bead at an average current of approximately 10 milliamps.

38. The apparatus of claim 35 wherein the fourth circuit includes a circuit for subtracting the first and second signals to generate the third signal representative of the difference between the first and second signals.