Expandable fluid inflator device with pyrotechnic coating

• US 6,666,476 B2
• Filed: 11/15/2002
• Issued: 12/23/2003
• Est. Priority Date: 08/30/2000
• Status: Expired due to Fees

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Inventors: Green, David J., Richardson, William B., Taylor, Robert D., Mendenhall, Ivan V., Rink, Karl K.
• Primary Examiner(s): Carone, Michael J.
• Assistant Examiner(s): FELTON, AILEEN BAKER
• Application Number:
  US10/295,207
• Publication Number:
  US 20030070574A1
• Time in Patent Office: 403 Days
• Field of Search: 149/37, 149/61, 280/741, 102/530, 102/531
• US Class Current: 280/741
• CPC Class Codes: B60R 2021/26047 of film shape
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: C06B 45/14 a layer or zone containing an inorganic explosive or an inorganic explosive or an inorganic thermic component
• CPC Class Codes: C06C 9/00 Chemical contact igniters; Chemical lighters

Abstract

Inflator device assemblies containing an expandable fluid effective to provide a gaseous inflation medium also advantageously employ or incorporate a pyrotechnic material such as to augment or enhance at least one fill characteristic of the gaseous inflation medium. The pyrotechnic material is provided on a selected non-gas generant surface within the inflator device. Suitable pyrotechnic compositions may include a binder additive effective to adhere the pyrotechnic composition to a surface within the inflator device.

Claims

1. An inflator device comprising:

a closed storage chamber having contents including a quantity of an expandable fluid effective to provide a gaseous inflation medium,

at least one exit opening wherethrough at least a portion of the gaseous inflation medium provided by the inflator device can exit the inflator device and

an initiator device effective upon actuation to open the storage chamber and place at least a portion of the storage chamber contents in fluid communication with the at least one exit opening,

wherein a quantity of a pyrotechnic composition is disposed on a non-gas generant surface within the inflator device, the pyrotechnic composition including a binder additive effective to adhere the pyrotechnic composition to a surface within the inflator device, the pyrotechnic composition reactable upon initiation from the initiator device to augment at least one fill characteristic of the gaseous inflation medium.

2. The inflator device of claim 1 wherein the binder additive comprises a silicone resin having a hydroxyl content in the range of about 1% to about 10% by weight.

3. The inflator device of claim 1 wherein the binder additive comprises a silicone resin having a solubility of at least one gram per 100 ml of organic solvent.

4. The inflator device of claim 1 wherein the pyrotechnic composition includes a fuel component comprising an Al/Mg alloy.

5. The inflator device of claim 1 wherein the pyrotechnic composition includes an oxidizer selected from the group consisting of strontium nitrate, alkali metal nitrates and combinations thereof.

6. The inflator device of claim 1 wherein the pyrotechnic composition comprises:

at least about 10 wt. % and no more than about 60 wt. % of an Al/Mg alloy fuel;

at least about 30 wt. % and no more than about 80 wt. % of an oxidizer selected from the group consisting of strontium nitrate, alkali metal nitrates and combinations thereof; and

at least about 1 wt. % and no more than about 10 wt. % of the binder additive.

7. The inflator device of claim 1 wherein the at least one fill characteristic of the gaseous inflation medium augmented by reaction of the pyrotechnic composition is volume of gaseous inflation medium provided by the inflator device.

8. The inflator device of claim 7 wherein the volume of the gaseous inflation medium provided by the inflator device is augmented by the reaction of the pyrotechnic composition heating the gaseous inflation medium.

9. The inflator device of claim 7 wherein the volume of the gaseous inflation medium provided by the inflator device is augmented by the reaction of the pyrotechnic composition providing gaseous reaction products.

10. The inflator device of claim 1 wherein the at least one fill characteristic of the gaseous inflation medium augmented by reaction of the pyrotechnic composition is quantity of gas provided by the inflator device.

11. The inflator device of claim 1 wherein the pyrotechnic composition is disposed as a coating on a non-gas generant surface within the inflator device.

12. The inflator device of claim 11 wherein the pyrotechnic composition is disposed as a coating on an inner surface of the storage chamber.

13. The inflator device of claim 12 wherein the inner surface of the storage chamber is shaped to result in a controlled input of heat to the expandable fluid resulting from reaction of the pyrotechnic composition coating.

14. The inflator device of claim 1 wherein the expandable fluid comprises an inert gas.

15. The inflator device of claim 1 wherein at least a portion of the quantity of the expandable fluid is present in a liquid form when contained within the closed storage chamber.

16. The inflator device of claim 1 wherein the expandable fluid comprises a dissociative gas source material.

17. The inflator device of claim 16 wherein the pyrotechnic composition is fuel-rich.

18. The inflator device of claim 16 wherein the dissociative gas source material is nitrous oxide.

19. The inflator device of claim 18 wherein at least a portion of the nitrous oxide is present in a liquid form when contained within the closed storage chamber.

20. The inflator device of claim 1 wherein both the at least one exit opening and the initiator device are disposed on a first end of the inflator device.

21. An inflator device comprising:

a closed storage chamber containing a dissociative gas source material fluid under an elevated pressure, the dissociative gas source material fluid adapted to at least in part form a gaseous inflation medium,

at least one exit opening wherethrough at least a portion of the gaseous inflation medium provided by the inflator device can exit the inflator device,

an initiator device effective upon actuation to open the storage chamber, initiate dissociation of at least a portion of the dissociative gas source material to at least in part form a gaseous inflation medium, and place at least a portion of the gaseous inflation medium in fluid communication with the at least one exit opening, and a quantity of a pyrotechnic composition disposed on a non-gas generant surface within the inflator device, the pyrotechnic composition reactable upon initiation from the initiator device to at least heat the gaseous inflation medium,

wherein both the at least one exit opening and the initiator device are disposed on a first end of the inflator device.

22. The inflator device of claim 21 wherein the pyrotechnic composition includes a binder additive effective to adhere the pyrotechnic composition to a surface within the inflator device.

23. The inflator device of claim 22 wherein the binder additive is a silicone resin having a hydroxyl content in the range of about 1% to about 10% by weight and a solubility of at least one gram per 100 ml of organic solvent.

24. The inflator device of claim 21 wherein the pyrotechnic composition includes a fuel component comprising an Al/Mg alloy.

25. The inflator device of claim 21 wherein the pyrotechnic composition is disposed as a coating on an inner surface of the storage chamber.

26. The inflator device of claim 25 wherein the inner surface of the storage chamber is shaped to result in a controlled input of heat to the expandable fluid resulting from reaction of the pyrotechnic composition coating.

27. The inflator device of claim 21 wherein upon initiation from the initiator device the pyrotechnic composition is additionally reactable to provide gaseous reaction products and wherein at least a portion of the gaseous reaction products are included in the gaseous inflation medium.

28. The inflator device of claim 21 wherein the pyrotechnic composition is rich in fuel material.

29. The inflator device of claim 28 wherein dissociation of the dissociative gas source material forms a supply of oxidizer and wherein at least a portion of the oxidizer reacts with at least a portion of pyrotechnic composition fuel material to form additional gaseous reaction products.

30. The inflator device of claim 29 wherein the dissociative gas source material is nitrous oxide.

31. The inflator device of claim 21 wherein the dissociative gas source material is nitrous oxide.