Acoustic monitoring of foreign objects in combustion turbines during operation

• US 6,668,655 B2
• Filed: 09/27/2001
• Issued: 12/30/2003
• Est. Priority Date: 09/27/2001
• Status: Active Grant

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Westinghouse Power Corporation
• Inventors: Ottinger, Brian D., Harrold, Ronald T., Sanjana, Zal N., Ross, Lawrence L.
• Primary Examiner(s): KWOK, HELEN C
• Application Number:
  US09/965,715
• Publication Number:
  US 20030056595A1
• Time in Patent Office: 824 Days
• Field of Search: 735/93, 736/60, 736/59, 736/50, 736/27, 736/28, 736/29, 736/30, 736/20, 736/02, 736/03, 298/892, 298/892.1, 298/892.3
• US Class Current: 73/660
• CPC Class Codes: F01D 21/045 special arrangements in stators or in rotors dealing with breaking-off of part of rotor
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/228 related to high temperature conditions
• CPC Class Codes: G01N 29/2462 Probes with waveguides, e.g. SAW devices

Abstract

A foreign object impact sensor for use with combustion turbines utilizes a passive acoustic waveguide within the turbine to receive acoustic signals from foreign object impact. The magnitude of these signals is displayed and or stored using a lighted display or other suitable indicating device. The information is also recorded and stored, so that a spectrum signature can be obtained from Fourier analysis.

Claims

1. A system for monitoring acoustic signals generated within a combustion turbine, the combustion turbine having an interior portion, said system comprising:

an acoustic waveguide adapted to be located within acoustic communication with the combustion turbine'"'"'s interior portion;

an acoustic receiver in communication with said acoustic waveguide, said acoustic receiver being adapted to produce an electrical signal having a voltage in response to receipt of an acoustic signal;

a transformer adapted to increase said voltage of said electrical signal from said acoustic receiver sufficiently to light a light-emitting device;

a voltage divider network electrically connected to said transformer;

a plurality of light-emitting devices electrically connected to said voltage divider network;

said voltage divider network being adapted to provide an electrical current to an increasing number of light emitting devices with increasing voltage received at said voltage divider network; and

the system being adapted to receive the electrical power necessary for providing the electrical current to the light emitting devices from receiving the acoustic signals generated within the combustion turbine, and converting the acoustic signals to electrical signals.

2. The system according to claim 1, wherein said acoustic waveguide is made of a material adapted to withstand high temperatures.

3. The system according to claim 2, wherein said acoustic waveguide is made from a material having property characteristics that resists the environment elements and provide acoustic transmission.

4. The system according to claim 2, wherein said acoustic waveguide is made from a material selected from the group consisting of nichrome, platinum, and tungsten.

5. The system according to claim 1, wherein said acoustic receiver includes at least one piezoceramic crystal or bender transduscer.

6. The system according to claim 5, wherein said acoustic receiver includes a wideband piezoceramic crystal or bender transducer.

7. The system according to claim 5, wherein said acoustic receiver includes a plurality of piezoceramic crystals or bender transducer, with each of said piezoceramic crystals or bender transducer having a different resonant frequency.

8. The system according to claim 1, wherein said voltage divider network is a capacitive voltage divider.

9. The system according to claim 1, further comprising a video camera operatively connected to a videocassette recorder, said video camera and videocassette recorder being adapted to record said light emitting devices.

10. The system according to claim 1, further comprising means for obtaining a spectrum signature of the acoustic signals received.

11. The system according to claim 1, further comprising means for remote monitoring of said acoustic signals.

12. A system for monitoring acoustic signals generated within a combustion turbine, the combustion turbine having an interior portion, said system comprising:

means for receiving an acoustic signal generated within a combustion turbine;

means for converting said acoustic signal into an electrical signal, the electrical signal having a voltage;

means for visually displaying the magnitude and frequency of said electrical signal; and

the system being adapted to receive the electrical power necessary for visually displaying the magnitude and frequency of said electrical signal from receiving the acoustic signals generated within the combustion turbine, and converting the acoustic signals to electrical signals.

13. The system according to claim 12, wherein said means for receiving an acoustic signal include an acoustic waveguide adapted to be located within acoustic communication with the combustion turbine'"'"'s interior portion.

14. The system according to claim 12, wherein said means for converting said acoustic signal into an electrical signal include at least one piezoceramic crystal.

15. The system according to claim 14, wherein said means for converting said acoustic signal into an electrical system includes a wideband piezoceramic crystal.

16. The system according to claim 14, wherein said means for converting said acoustic signal into an electrical signal includes a plurality of piezoceramic crystals, with each of said piezoceramic crystals having a different resonant frequency.

17. The system according to claim 12, wherein said means for visually displaying said magnitude and frequency of said electrical signal include:

a transformer adapted to increase said voltage of said electrical signal from said means for converting said acoustic signal into an electrical signal sufficiently to light a light-emitting device;

a voltage divider network electrically connected to said transformer;

a plurality of light-emitting devices electrically connected to said voltage divider network; and

said voltage divider network being adapted to provide an electrical current to a data acquisition device to display or record increased voltage received at said voltage divider network.

18. The system of claim 17 wherein the data acquisition device comprises an increasing number of light emitting devices to display the increasing voltage received at said voltage divider network.

19. The system according to claim 17, wherein said voltage divider network is a capacitive voltage divider.

20. The system according to claim 17, further comprising means for recording and storing a magnitude and frequency of occurrence of said acoustic signals.

21. The system according to claim 12, further comprising means for obtaining a spectrum signature of the acoustic signals received.

22. The system according to claim 12, further comprising means for remote monitoring of said acoustic signals.