Multistage gas generator for air bag and air bag apparatus

• US 6,669,230 B1
• Filed: 11/16/2000
• Issued: 12/30/2003
• Est. Priority Date: 02/16/1999
• Status: Expired due to Term

• Current Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Original Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Inventors: Ohji, Nobuyuki, Katsuda, Nobuyuki, Nakashima, Yoshihiro
• Primary Examiner(s): Dickson, Paul N.
• Assistant Examiner(s): Sliteris, Joselynn Y
• Application Number:
  US09/713,310
• Time in Patent Office: 1,139 Days
• Field of Search: 280/735, 280/741, 102/530, 102/531, 102/202.9, 439/488, 439/489, 439/955
• US Class Current: 280/735
• CPC Class Codes: B01D 2279/10 for air bags, e.g. inflators therefor
• CPC Class Codes: B01D 46/24 Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
• CPC Class Codes: B01D 46/2403 characterised by the physical shape or structure of the filtering element
• CPC Class Codes: B01D 46/4218 Influencing the heat transfer which act passively, e.g. isolations, heat sinks, cooling ribs
• CPC Class Codes: B60R 2021/01006 Mounting of electrical components in vehicles
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: B60R 2021/26064 characterised by auto-ignition means
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

A multistage gas generator for an air bag has ignition devices 51 and 61 respectively disposed in the combustion chambers 50 and 60 provided in a housing 3. A lead wire 9 for sending an ignition signal to each igniter 8 is provided with a connector 10. The connector 10 is provided with a defining element 17 for specifying unique combination of connection between the respective ignition signal-outputting unit and the respective igniters 8.

Claims

1. A multistage type air bag apparatus, comprising:

a multistage gas generator for an air bag including, in a housing, a first igniter and a second igniter, selectively initiated by activation signals, provided adjacent to one another;

a first lead wire having a first connector, provided on a first end thereof, for selectively connecting the first lead wire to the first igniter, the first lead wire extending from a side peripheral portion of the first connecter such that when the first connector is attached to the first igniter, the first lead wire extends only in a predetermined direction on an imaginary plane substantially perpendicular to a central axis of the housing without bending the first lead wire; and

a second lead wire having a second connector, provided on a first end thereof, for selectively connecting the second lead wire to the second igniter, the second lead wire extending from a side peripheral portion of the second connector such that when the second connector is attached to the second igniter, the second lead wire extends only in the predetermined direction and only on the imaginary plane without bending the second lead wire.

2. A multistage type air bag apparatus according to claim 1, wherein at least one of the first connector and the second connector has defining means that specifies a unique connection with corresponding one of the first igniter and the second igniter.

3. A multistage type air bag apparatus according to claim 2, wherein the defining means is formed on a way-connector provided at least one position on the lead wire which connects the igniter and an outputting portion that outputs an activation signal for activating at least one of the first igniter and the second igniter.

4. A multistage type air bag apparatus according to claim 2, wherein the first igniter includes a connecting portion for attaching the first connector thereto, and the defining means is formed on the connecting portion of the first igniter and on the first connector.

5. A multistage type air bag apparatus according to claim 1, further comprising:

a control unit including a first outputting portion for selectively outputting an activation signal to the first igniter,

wherein the first lead wire has a third connector, at a second end thereof, selectively attached to the first outputting portion, and

wherein the first outputting portion and the third connector include defining means that specifies a unique connection therebetween.

6. A multistage type air bag apparatus according to claim 4, wherein the first connector and a connecting portion include a conducting portion for conducting an activation signal, and

wherein the defining means is realized by changing at least one of a shape, number, and position of the conducting portion.

7. A multistage type air bag apparatus according to claim 2, wherein the defining means is realized by changing at least one of a shape, number and position of a conducting portion, for conducting an activation signal, provided on the at least one of the first connector and the second connector.

8. A multistage type air bag apparatus according to claim 1, wherein the first connector and the second connector are made of a single connector element, and the single connector element is provided with defining means that specifies a unique connection with the first igniter and the second igniter.

9. A multistage type air bag apparatus according to claim 1, wherein the first connector and the second connector are connected to each other by a plastic member.

10. A multistage gas generator for an air bag, comprising:

a housing including a gas discharge port;

a first igniter attached to said housing and selectively initiated by activation signals, said first igniter selectively receiving a first connector provided at one end of a first lead wire, the first lead wire extending from a side peripheral portion of the first connector such that when the first connector is attached to the first igniter, the first lead wire extends only in a predetermined direction on an imaginary plane substantially perpendicular to a central axis of the housing without bending the first lead wire; and

a second igniter attached to said housing and selectively initiated by the activation signals, said second igniter being adapted to receive a second connector provided at one end of a second lead wire, the second lead wire extending from a side peripheral portion of the second connector such that when the second connector is attached to the second igniter, the second lead wire extends only in the predetermined direction and only on the imaginary plane without bending the second lead wire.

11. A multistage gas generator for an air bag according to claim 10, wherein the first igniter includes first defining means that only allows connection of the first connector, and the second igniter includes second defining means that only allows connection of the second connector, wherein the first defining means and the second defining means are different from one another in terms of at least one of a shape, number, and position.

12. A multistage gas generator for an air bag according claim 11, wherein the first defining means is one of a groove and a projection formed in the first igniter and other of the groove and the projection formed in the connector.

13. A method of connecting lead wires to igniters attached to multistage type air bag gas generator, comprising:

providing the gas generator with a first igniter;

providing the gas generator with a second igniter;

providing a first lead wire having a first connector, provided on a first end thereof, for selectively connecting the first lead wire to the first igniter, the first lead wire extending from a side peripheral portion of the first connecter such that when the first connector is attached to the first igniter, the first lead wire is permitted to extend only in a predetermined direction on an imaginary plane substantially perpendicular to a central axis of a gas generator housing without bending the first lead wire; and

providing a second lead wire having a second connector, provided on a first end thereof, for selectively connecting the second lead wire to the second igniter, the second lead wire extending from a side peripheral portion of the second connecter such that when the second connector is attached to the second igniter, the second lead wire is permitted to extend only in the predetermined direction and only on the imaginary plane without bending the second lead wire.

14. The method of claim 13, further comprising:

providing the first igniter and the first connector with first defining means that specifies a first unique connection between the first igniter and the first connector; and

providing the second igniter and the second connector with second defining means that specifies-a second unique connection. between the second igniter and the second connector, the second unique connection being different from the first unique connection in terms of at least one of a shape, number and position thereof.

15. A method of connecting a connector according to claim 14, wherein the first defining means providing step includes,

providing one of a groove and a projection in the first igniter, and

providing other of the groove and the projection in the first connector.