Circuit breaker for detecting an excessive voltage and tripping responsive thereto

• US 6,671,150 B2
• Filed: 11/07/2001
• Issued: 12/30/2003
• Est. Priority Date: 11/07/2001
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Natili, Thomas Edward, Elms, Robert Tracy
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US10/036,277
• Publication Number:
  US 20030086224A1
• Time in Patent Office: 783 Days
• Field of Search: 361/42-50, 361/88, 361/91.1, 361/93.1, 361/93.4, 361/93.9, 361/100, 361/102, 361/115, 361/118, 361/133-136, 335/6-8, 335/10, 335/12, 335/14, 335/17, 335/18, 335/20
• US Class Current: 361/91.1
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break
• CPC Class Codes: H02H 9/042 comprising means to limit the absorbed power or indicate damaged over-voltage protection device

Abstract

A circuit breaker includes a line terminal adapted to receive a line voltage having a nominal voltage value and an excessive voltage value, a load terminal, one or more neutral terminals, and separable contacts electrically connected between the line and load terminals. An operating mechanism opens and closes the separable contacts. A trip circuit cooperates with the operating mechanism to trip open the separable contacts. The trip circuit includes a solenoid having a trip coil with a threshold voltage for energization, a circuit adapted to detect an arc fault or ground fault trip condition and to responsively energize the trip coil with the line voltage, and a MOV adapted to detect an excessive voltage condition associated with the load and neutral terminals and to responsively energize the trip coil with at least the threshold voltage.

Claims

1. A circuit breaker comprising:

a line terminal adapted to receive a line voltage having a nominal voltage value and an excessive voltage value;

a load terminal;

at least one neutral terminal;

separable contacts electrically connected between said line terminal and said load terminal;

an operating mechanism for opening and closing said separable contacts; and

a trip circuit cooperating with said operating mechanism to trip open said separable contacts, said trip circuit comprising an electromagnetic assembly including a trip coil having a threshold voltage for energization, a first circuit adapted to detect a trip condition associated with said separable contacts and to responsively energize said trip coil with said line voltage, and a second circuit adapted to detect an excessive voltage condition associated with said load terminal and said at least one neutral terminal and to responsively energize said trip coil with at least said threshold voltage.

2. The circuit breaker of claim 1 wherein said excessive voltage condition is about 3 times to about two times said nominal voltage value.

3. The circuit breaker of claim 1 wherein said nominal voltage value is about 110 V_RMS to about 120 V_RMS;

wherein the threshold voltage of said trip coil is about 60 V_RMS;

wherein said excessive voltage condition is about 208 V_RMS to about 240 V_RMS; and

wherein said second circuit has a threshold voltage of about 130 V_RMS, in order to responsively energize said trip coil with a voltage greater than the threshold voltage.

4. The circuit breaker of claim 1 wherein said at least one neutral terminal is two neutral terminals.

5. The circuit breaker of claim 1 wherein said at least one neutral terminal is a neutral terminal with at least one neutral pigtail electrically connected thereto.

6. The circuit breaker of claim 1 wherein a transient protection device is electrically connected between said at least one neutral terminal and said load terminal.

7. The circuit breaker of claim 6 wherein said transient protection device is a metal oxide varistor having a rated voltage which is greater than about two times said nominal voltage value.

8. The circuit breaker of claim 1 wherein said second circuit is a metal oxide varistor.

9. The circuit breaker of claim 1 wherein said second circuit is a sidac.

10. The circuit breaker of claim 1 wherein said first circuit includes a fault detection circuit and a silicon controlled rectifier having a gate triggered by said fault detection circuit to energize said trip coil;

and wherein said second circuit includes a series combination of a diode, a zener diode and a first resistor, with the series combination of said diode, said zener diode and said first resistor being electrically connected in parallel with said silicon controlled rectifier, and with a second resistor being electrically interconnected between the gate of said silicon controlled rectifier and said first resistor.

11. The circuit breaker of claim 1 wherein said first circuit includes an arc fault and ground fault detection circuit, and a silicon controlled rectifier triggered by said arc fault and ground fault detection circuit to energize said trip coil.

12. A circuit breaker comprising:

first and second line terminals;

first and second load terminals;

at least one neutral terminal;

first separable contacts electrically connected between said first line terminal and said first load terminal;

second separable contacts electrically connected between said second line terminal and said second load terminal;

an operating mechanism for opening and closing said first and second separable contacts; and

a trip circuit cooperating with said operating mechanism to trip open said first and second separable contacts, said trip circuit comprising an electromagnetic assembly including a first trip coil, a second trip coil, a first circuit adapted to detect a trip condition associated with at least one of said first and second separable contacts and to responsively energize said first and second trip coils, a second circuit adapted to detect an excessive voltage condition associated with said first load terminal and said at least one neutral terminal and to responsively energize said first trip coil, and a third circuit adapted to detect an excessive voltage condition associated with said second load terminal and said at least one neutral terminal and to responsively energize said second trip coil.

13. The circuit breaker of claim 12 wherein said at least one neutral terminal is two neutral terminals.

14. The circuit breaker of claim 12 wherein said at least one neutral terminal is a neutral terminal with at least one neutral pigtail electrically connected thereto.

15. The circuit breaker of claim 12 wherein a first transient protection device is electrically connected between said at least one neutral terminal and said first load terminal;

and wherein a second transient protection device is electrically connected between said at least one neutral terminal and said second load terminal.

16. The circuit breaker of claim 15 wherein said first and second transient protection devices are metal oxide varistors.

17. The circuit breaker of claim 12 wherein at least one of said second and third circuits is a metal oxide varistor.

18. The circuit breaker of claim 12 wherein at least one of said second and third circuits is a sidac.

19. The circuit breaker of claim 12 wherein said first circuit includes a fault detection circuit, three pairs of first and second diodes, and a silicon controlled rectifier having an anode, a cathode and a gate triggered by said fault detection circuit, with each of said first and second diodes having an anode and a cathode, with the anodes of said first diodes being electrically connected to define a first node, with the cathodes of said second diodes being electrically connected to define a second node, with said three pairs of diodes defining a third node, a fourth node and a fifth node, respectively;

wherein said first trip coil is electrically connected between said first load terminal and a first one of said third, fourth and fifth nodes;

wherein said second trip coil is electrically connected between said second load terminal and a second one of said third, fourth and fifth nodes;

wherein said at least one neutral terminal is electrically interconnected with a third one of said third, fourth and fifth nodes;

wherein said second circuit is electrically connected between said at least one neutral terminal and said first one of said third, fourth and fifth nodes; and

wherein said third circuit is electrically connected between said at least one neutral terminal and said second one of said third, fourth and fifth nodes.

20. The circuit breaker of claim 12 wherein said first circuit includes a ground fault detection circuit, and a silicon controlled rectifier triggered by said ground fault detection circuit to energize said first and second trip coils.