Seat weight sensor

• US 6,674,024 B2
• Filed: 08/15/2001
• Issued: 01/06/2004
• Est. Priority Date: 12/19/1996
• Status: Expired due to Term

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: Automotive Systems Laboratory, Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Cech, Leonard S., Sewell, Michael R., Palmer, Dennis E., Gillis, Edward J., Bowman, Todd K., Tran, Vinh H., Stanley, James G.
• Primary Examiner(s): Gibson, Randy W.
• Application Number:
  US09/930,583
• Publication Number:
  US 20020014356A1
• Time in Patent Office: 874 Days
• Field of Search: 177/208, 177/209, 177/254, 177/144, 177/210.R, 177/136, 177/211, 280/735, 180/273
• US Class Current: 177/144
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: B60R 21/01516 using force or pressure sensing means
• CPC Class Codes: B60R 21/01522 using fluid means
• CPC Class Codes: G01G 19/4142 for controlling activation of safety devices, e.g. airbag systems electrical circuits for triggering safety arrangements in case of vehicle accidents B60R21/015
• CPC Class Codes: G11C 5/141 Battery and back-up supplies

Abstract

A hydrostatic weight sensor comprises a bladder of flexible material that contains a fluid, preferably in an amount less than the capacity of the bladder when the bladder is unloaded, the pressure of which is sensed by a pressure sensor so as to provide a measure of weight upon the bladder. The bladder is mountable within a seat below the seat cushion and above the seat base, wherein seating loads are distributed across the bladder by the seat cushion and the seat base. In one embodiment, the bladder comprises a plurality of sheets of flexible material that are sealably connected to one another along a periphery, and are further connected to one another at one or more locations within the periphery so as to create a plurality of fluid containing zones that are in fluid communication with one another.

Claims

1. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a fluid contained by said bladder, whereby for substantially no external load applied to said fluid filled bladder the volume of said fluid in said fluid filled bladder is less that the capacity of said fluid filled bladder;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

2. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 1, whereby said fluid is a gas.

3. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 1, wherein said pressure sensor is responsive to the absolute pressure of said fluid within said fluid filled bladder.

4. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 1, wherein said pressure sensor is responsive to the differential pressure of said fluid within said fluid filled bladder relative to local atmospheric pressure.

5. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material, wherein said bladder further comprises a plurality of sheets of coated fabric sealably connected to one another at a periphery so as to form an inflatable confinement within said periphery whereby said sheets of coated fabric are further connected to one another at one or more locations within said periphery so as to create a plurality of fluid containing zones within said inflatable confinement which are in fluid communication with one another;

b. a fluid contained by said bladder;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

6. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 5, wherein said fluid containing zones are non-uniformly distributed within said periphery.

7. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 6, wherein said sheets of coated fabric are further connected to one another along one or more closed paths within said periphery.

8. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 5, further comprising a coating on the outside of at least one load bearing surface of said fluid filled bladder, whereby for substantially no external load applied to said fluid filled bladder the volume of said fluid in said fluid filled bladder is less that the capacity of said fluid filled bladder, wherein said pressure sensor is responsive to the differential pressure of said fluid within said fluid filled bladder relative to local atmospheric pressure, wherein said pressure sensor is isolated from said fluid by the surface of said fluid filled bladder, further comprising a restraint located on the inside of said fluid filled bladder proximate said pressure sensor, whereby said restraint prevents said fluid filled bladder from collapsing proximate said pressure sensor.

9. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 8, wherein said fluid containing zones are non-uniformly distributed within said periphery.

10. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 9, wherein said sheets of coated fabric are further connected to one another along one or more closed paths within said periphery.

11. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 8, wherein said sheets of coated fabric are further connected to one another along one or more closed paths within said periphery.

12. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a sheet of semi-rigid material proximate a load bearing surface of said bladder;

c. a fluid contained by said bladder;

d. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder; and

e. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

13. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a coating on the outside of at least one load bearing surface of said fluid filled bladder;

c. a fluid contained by said bladder;

d. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder; and

e. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

14. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a fluid contained by said bladder, whereby said fluid is a liquid;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

15. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 14, whereby said fluid is a silicone based fluid.

16. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a fluid contained by said bladder;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder, wherein said pressure sensor is responsive to the strain in the surface of said bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

17. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a fluid contained by said bladder;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder, wherein said pressure sensor is internally integrated within said bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

18. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto, comprising:

a. a bladder mounted beneath the cushion of the seat and supported by the base of the seat, whereby said bladder is constructed from a flexible material;

b. a fluid contained by said bladder;

c. a pressure sensor operably coupled to said bladder for generating a signal responsive to the pressure of said fluid within said bladder, wherein said pressure sensor is isolated from said fluid by the surface of said fluid filled bladder; and

d. a signal processor for measuring the weight of the occupant from said signal for generating a control signal for controlling the safety restraint system responsive to said weight measurement.

19. A system for measuring the weight of an occupant in a vehicle seat and for controlling a safety restraint system responsive thereto as recited in claim 18, further comprising a restraint located on the inside of said fluid filled bladder proximate said pressure sensor, whereby said restraint prevents said fluid filled bladder from collapsing proximate said pressure sensor.