Electronic ballast

• US 6,674,248 B2
• Filed: 12/05/2001
• Issued: 01/06/2004
• Est. Priority Date: 06/22/2001
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr., DeJonge, Stuart, Taipale, Mark, Travaglini, Dominick, Spira, Joel S.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): A, Minh D
• Application Number:
  US10/006,021
• Publication Number:
  US 20030001522A1
• Time in Patent Office: 762 Days
• Field of Search: 315/219, 315/226, 315/247.A, 315/209.V, 315/307, 315/DIG.2, 315/DIG.4, 315/DIG.5, 315/DIG.7
• US Class Current: 315/247
• CPC Class Codes: H05B 41/28 using static converters
• CPC Class Codes: H05B 41/282 with semiconductor devices H05B41/2806, H05B41/288, H05B41/295 take precedence
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

An electronic ballast for driving a gas discharge lamp includes a rectifier, a valley-fill circuit, an inverter having first and second series-connected controllably conductive device having complementary duty cycles, a control circuit for controlling the controllably conductive device, and an independent cat ear power supply to provide power to the ballast control circuits. The result is a ballast having substantially improved THD, and current crest factor. In a preferred embodiment, the valley-fill circuit includes an energy storage device that stores energy in response to a controllably conductive device. In an especially preferred embodiment, the controllably conductive device of the valley-fill circuit is also one of the controllably conductive devices of the inverter.

Claims

1. An electronic ballast for driving at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising:

a rectifying circuit having AC input terminals and DC output terminals;

said AC input terminals connectable to the source of AC power;

said rectifying circuit producing a rectified output voltage at its said DC output terminals when said AC input terminals are energized by said source of AC power;

a valley fill circuit having input and output terminals;

said input terminals of said valley fill circuit connected to said DC output terminals of said rectifying circuit;

said valley fill circuit including an energy storage device directly chargeable from said DC output terminals through an impedance and a first controllably conductive device, said impedance carrying only charging current for said energy storage device;

an inverter circuit having input terminals connected to said output terminals of said valley fill circuit and producing a high frequency drive voltage for driving a lamp current through said at least one gas discharge lamp when said AC input terminals are energized by said source of AC power;

said inverter circuit being adapted to draw current from substantially only said source of AC power and through said rectifying circuit for a time which is greater than 90°

of each 180°

line frequency half cycle, whereby the current drawn from said source of AC power has a total harmonic distortion below 33.3%, and whereby said lamp current has a lamp current crest factor below 2.1.

2. The electronic ballast of claim 1, wherein the lamp current crest factor is less than about 1.7.

3. The electronic ballast of claim 1, which further includes a cat ear circuit connected to said source of AC power, said cat ear circuit being adapted to conduct current for a first relatively short time following a first zero crossing of said line voltage and for a second relatively short time prior to the next zero crossing of said line voltage thereby to reduce the total harmonic distortion of the current drawn from said source of AC power below that which would occur in the absence of said cat ear circuit.

4. The electronic ballast of claim 3, wherein the current drawn from said source of AC power has a total harmonic distortion below about 20%.

5. The electronic ballast of claim 3, wherein said cat ear circuit draws current from said source of AC power when the instantaneous value of said line voltage is less than a predetermined absolute value.

6. The electronic ballast of claim 3, wherein said cat ear circuit draws current from said source of AC power only when said current drawn by said inverter circuit is substantially zero.

7. The electronic ballast of claim 3, wherein said cat ear circuit draws current from said source of AC power at least when said current drawn by said inverter circuit is substantially zero.

8. An electronic ballast for driving at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising:

a rectifying circuit having AC input terminals and DC output terminals;

said AC input terminals connectable to the source of AC power;

said rectifying circuit producing a rectified output voltage at its said DC output terminals when said AC input terminals are energized by said source of AC power;

a valley fill circuit having input and output terminals;

said input terminals of said valley fill circuit connected to said DC output terminals of said rectifying circuit;

an inverter circuit having input terminals connected to said output terminals of said valley fill circuit and producing a high frequency drive voltage for driving a lamp current through said at least one gas discharge lamp when said AC input terminals are energized by said source of AC power;

said inverter circuit being adapted to draw current substantially only from said source of AC power and through said rectifying circuit for a time which is greater than 90°

of each 180°

line frequency half cycle;

and a cat ear circuit connected to said source of AC power, said cat ear circuit being adapted to conduct current for a first relatively short time following a first zero crossing of said line voltage and for a second relatively short time prior to the next zero crossing of said line voltage, thereby to reduce the total harmonic distortion of the current drawn from said source of AC power below 33.3%.

9. The electronic ballast of claim 8, wherein the total harmonic distortion of the current drawn from the source of AC power is below about 20%.

10. The electronic ballast of claim 8, wherein said cat ear circuit comprises a cat ear power supply.

11. The electronic ballast of claim 8, wherein said cat ear circuit draws current from said source of AC power only when said line voltage is less than a predetermined absolute value.

12. The electronic ballast of claim 8, wherein said cat ear circuit draws current from said source of AC power only when said current drawn by said inverter circuit from said source of AC power is substantially zero.

13. The electronic ballast of claim 8, wherein said cat ear circuit draws current from said source of AC power at least when said current drawn by said inverter circuit is substantially zero.

14. An electronic ballast for driving at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising:

a rectifying circuit having AC input terminals and DC output terminals;

said AC input terminals connectable to the source of AC power;

said rectifying circuit producing a rectified output voltage at its said DC output terminals when said AC input terminals are energized by said source of AC power;

a valley fill circuit having input and output terminals;

said input terminals of said valley fill circuit connected to said DC output terminals of said rectifying circuit;

said valley fill circuit including an energy storage device directly chargeable from said DC output terminals through an impedance and a first controllably conductive device, said impedance carrying only charging current for said energy storage device;

an inverter circuit having input terminals connected to said output terminals of said valley fill circuit and producing a high frequency drive voltage for driving a lamp current through said at least one gas discharge lamp when said AC input terminals are energized by said source of AC power;

and a valley fill control circuit coupled to said energy storage device and operable to enable said energy storage device to draw charging current from said rectifying circuit for a time greater than 90°

of each 180°

line frequency half cycle, whereby the current drawn from the source of AC power has a total harmonic distortion below 33.3%.

15. The electronic ballast of claim 14, wherein said valley fill control circuit includes an inductor.

16. The electronic ballast of claim 14, wherein said valley fill control circuit includes a tapped inductor.

17. The electronic ballast of claim 14, wherein said first controllably conductive device is a MOSFET.

18. The electronic ballast of claim 14, wherein said inverter circuit includes said first controllably conductive device;

whereby said first controllably conductive device serves a dual purpose.

19. The electronic ballast of claim 14, wherein said inverter circuit includes series connected second and third controllably conductive devices connected across said input terminals of said inverter circuit, whereby each of the three controllably conductive devices are independent devices.

20. An electronic ballast for driving at least one gas discharge lamp which draws ballast input current from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising:

a rectifying circuit having AC input terminals and DC output terminals;

said AC input terminals connectable to the source of AC power;

said rectifying circuit producing a rectified output voltage at its said DC output terminals when said AC input terminals are energized by said source of AC power;

a valley fill circuit having input and output terminals;

said input terminals of said valley fill circuit connected to said DC output terminals of said rectifying circuit;

an inverter circuit coupled between said output terminals of said valley fill circuit and said at least one gas discharge lamp and including series connected first and second controllably conductive devices;

said inverter circuit producing a high frequency drive voltage for driving a lamp current through said at least one gas discharge lamp;

an inverter control circuit coupled to and independently controlling the conduction times of said series connected first and second controllably conductive devices;

said inverter control circuit being operable to reduce the conduction time of said first controllably conductive device to produce a relatively narrow pulse and, simultaneously, increase the conduction time of said second controllably conductive device to produce a relatively wide pulse during the period around the instantaneous peak absolute voltage of each line frequency half cycle, whereby the magnitude of the envelope of said lamp current humps down below the magnitude that would occur in the absence of said changes in said conduction times, causing a reduction in the current crest factor of said lamp current, and whereby said increase in the conduction time of said second controllably conductive device causes said ballast input current to hump up above the magnitude that would occur in the absence of said increase in conduction time, causing a reduction in the total harmonic distortion of said ballast input current.

21. The electronic ballast of claim 20, wherein the lamp current has a current crest factor below 2.1.

22. The electronic ballast of claim 20, wherein the lamp current has a current crest factor below about 1.7.

23. The electronic ballast of claim 20, wherein a current only flows through said first controllably conductive device when no current flows through said second controllably conductive device and vice versa.

24. The electronic ballast of claim 20, wherein current flows alternately through said first and second controllably conductive devices.

25. The electronic ballast of claim 20, wherein a sum of said conduction times of said series connected first and second controllably conductive devices is the period of said high frequency drive voltage.

26. The electronic ballast of claim 20, wherein said valley fill circuit comprises a buck converter circuit.

27. The electronic ballast of claim 20, wherein said valley fill circuit comprises a switched resistor circuit.

28. The electronic ballast of claim 20, wherein said inverter control circuit includes a micro-controller.

29. The electronic ballast of claim 20, wherein said inverter control circuit includes a digital signal processing circuit.

30. The electronic ballast of claim 20, wherein said inverter control circuit includes an ASIC.

31. An electronic ballast for driving at least one lamp comprising:

a rectifying circuit operatively connectable to an AC line;

a current drawing circuit connected across said rectifying circuit; and

an inverter circuit connected to said rectifying circuit that supplies a lamp current to said at least one lamp;

wherein said current drawing circuit draws current from said AC line when the instantaneous voltage of said AC line nears zero to reduce the total harmonic distortion of the input current drawn by said ballast, wherein said current drawing circuit is a cat ear circuit,

wherein said cat ear circuit includes a monitoring circuit that actively monitors the current drawn by said inverter circuit and only draws current when said inverter circuit is not drawing current above a predetermined value.

32. An electronic ballast for driving at least one lamp comprising:

a rectifying circuit operatively connectable to an AC line;

a valley fill circuit including an energy storage device;

said valley fill circuit operable to selectively charge said energy storage device;

an inverter for providing a lamp current to said at least one lamp, said inverter including a first electronic switch series connected with a second electronic switch; and

a control circuit for controlling the conduction time of said first and said second electronic switches;

wherein said first electronic switch is controlled to conduct for a relatively shorter time and said second electronic switch is controlled to conduct for a relatively longer time during the time around the time of the absolute peak voltage of said AC line whereby the total harmonic distortion of a ballast input current and the current crest factor of said lamp current is decreased.

33. The electronic ballast of claim 32, wherein said valley fill circuit comprises a buck converter circuit.

34. The electronic ballast of claim 32, wherein said valley fill circuit comprises a switched resistor circuit.

35. The electronic ballast of claim 32, wherein said control circuit includes a microprocessor.

36. The electronic ballast of claim 32, wherein said control circuit includes a digital signal processor.

37. The electronic ballast of claim 32, wherein said control circuit includes an ASIC.

38. The electronic ballast of claim 32, which further includes a flyback transformer and wherein said energy storage device is charged through said flyback transformer.

39. The electronic ballast of claim 33, wherein said buck converter circuit includes a tapped inductor.

40. An electronic ballast for driving at least one lamp comprising:

a rectifying circuit operatively connectable to an AC line;

a valley fill circuit including an energy storage device;

said valley fill circuit operable to selectively charge said energy storage device;

a back end which includes an inverter circuit that supplies a lamp current to a lamp;

a control circuit for controlling the operation of said inverter circuit; and

a cat ear circuit that supplies power to said control circuit and wherein said inverter circuit draws a first current from said AC line during a predetermined portion of each half cycle which is greater than 90°

of each half cycle of said AC line,

wherein said inverter circuit draws said first current during a first portion of each said half cycle, and said cat ear circuit draws a second current from said AC line during a second substantially non-overlapping portion of each said half cycle.

41. The electronic ballast of claim 40, wherein said cat ear circuit starts drawing said second current at a predetermined fixed cut in point in each half cycle.

42. The electronic ballast of claim 40, wherein said cat ear circuit stops drawing said second current at a predetermined fixed cut out point in each half cycle.

43. The electronic ballast of claim 40, wherein said cat ear circuit includes an active back end current monitoring circuit to monitor the current drawn by said back end.

44. A method for reducing the ballast input current total harmonic distortion below 33.3% and reducing the current crest factor below 2.1 of the lamp current provided by an electronic ballast for driving at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising the steps of:

a) receiving the substantially sinusoidal line voltage from said source of AC power;

b) rectifying the substantially sinusoidal line voltage from said source of AC power to provide a full wave rectified voltage;

c) charging an energy storage device from said full wave rectified voltage through an impedance and a controllably conductive device to provide a DC voltage;

d) modifying the full wave rectified voltage by supplying said DC voltage between the peaks of the full wave rectified voltage to provide a valley filled voltage;

e) applying the valley filled voltage to an inverter to provide a high frequency AC voltage;

f) using said high frequency AC voltage to drive a lamp current through said at least one gas discharge lamp; and

g) causing said inverter to draw current from said source of AC power for a time greater than 90°

of each 180°

line frequency half cycle.

45. A method of reducing the ballast input current total harmonic distortion below 33.3% in an electronic ballast for driving at least one gas discharge lamp, connectable to a source of AC power which has substantially sinusoidal line voltage at a given line frequency, comprising the steps of:

a) rectifying the sinusoidal line voltage from said source of AC power to provide full wave rectified voltage;

b) modifying the full wave rectified voltage by supplying a DC voltage between the peaks of the full wave rectified voltage to provide a valley filled voltage;

c) applying the valley filled voltage to an inverter to provide a high frequency AC voltage;

d) using said high frequency AC voltage to drive a lamp current through said at least one gas discharge lamp;

e) causing said inverter to draw current from said source of AC power through an impedance and a controllably conductive device for a time greater than 90°

of each 180°

line frequency half cycle; and

f) drawing additional current thru a cat ear circuit from said source of AC power during a first time interval following a line voltage zero crossing and a second time interval just prior to the next line voltage zero crossing.

46. A method for reducing the ballast input current total harmonic distortion below 33.3% in an electronic ballast for driving at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising the steps of:

a) rectifying the substantially sinusoidal line voltage from said source of AC power to provide a full wave rectified voltage;

b) providing an energy storage device to modify the full wave rectified voltage by supplying a DC voltage between the peaks of the full wave rectified voltage to provide a valley filled voltage;

c) applying the valley filled voltage to an inverter to provide a high frequency AC voltage;

d) using said high frequency AC voltage to drive a lamp current through said at least one gas discharge lamp; and

e) causing said energy storage device to draw current from said source of AC power through an impedance and a controllably conductive device for a time greater than 90°

of each 180°

line frequency half cycle.

47. A method for reducing the ballast input current total harmonic distortion and for reducing the current crest factor in an electronic ballast which drives at least one gas discharge lamp from a source of AC power which has a substantially sinusoidal line voltage at a given line frequency, comprising the steps of:

a) rectifying the substantially sinusoidal line voltage from said source of AC power to provide a full wave rectified voltage;

b) modifying the full wave rectified voltage by supplying a DC voltage between the peaks of the full wave rectified voltage to provide a valley filled voltage;

c) applying the valley filled voltage to an inverter having at least first and second controllably conductive devices to provide a high frequency AC voltage;

d) using said high frequency AC voltage to drive a lamp current through said at least one gas discharge lamp; and

e) controlling the conduction time of said first and second controllably conductive devices to hump up said ballast input current and hump down said lamp current during the time around the time of the absolute peak voltage of said source of AC power.