Composition pulse time-of-flight mass flow sensor

• US 6,675,660 B1
• Filed: 07/31/2002
• Issued: 01/13/2004
• Est. Priority Date: 07/31/2002
• Status: Active Grant

• Current Assignee: National Technology & Engineering Solutions Of Sandia LLC (Honeywell International Inc.)
• Original Assignee: Sandia National Laboratories (Government of the United States of America)
• Inventors: Crocker, Robert W., Mosier, Bruce P., Harnett, Cindy K.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US10/210,647
• Time in Patent Office: 531 Days
• Field of Search: 738/610.7, 732/025, 732/042.7, 73/233.5, 204/602, 204/452, 422/70, 436/183, 250/281, 250/283
• US Class Current: 73/861.07
• CPC Class Codes: G01F 1/7088 using electrically charged particles as tracers
• CPC Class Codes: Y10S 977/955 Of thermal property

Abstract

A device for measuring fluid flow rates over a wide range of flow rates (<1 nL/min to >10 μL/min) and at pressures at least as great as 10,000 psi. The invention is particularly adapted for use in microfluidic systems. The device operates by producing compositional variations in the fluid, or pulses, that are subsequently detected downstream from the point of creation to derive a flow rate. Each pulse, comprising a small fluid volume, whose composition is different from the mean composition of the fluid, can be created by electrochemical means, such as by electrolysis of a solvent, electrolysis of a dissolved species, or electrodialysis of a dissolved ionic species. Measurements of the conductivity of the fluid can be used to detect the arrival time of the pulses, from which the fluid flow rate can be determined

Claims

1. A device for measuring the flow rate of a liquid in a flow channel, comprising:

a pair of spaced-apart electrodes disposed along the liquid flow axis in the flow channel;

means for applying a voltage pulse to said pair of electrodes to produce a variation in the composition of the liquid;

means for detecting the compositional variation; and

means for measuring flight time.

2. The device of claim 1, wherein the compositional variation includes changes in pH.

3. The device of claim 1, further including a flight tube attached to the exit of the flow channel and concentric with the flow channel.

4. The device of claim 1, wherein said means for detecting is a conductivity sensor.

5. The device of claim 1, wherein the electrodes include stainless steel, platinum, palladium, or gold.

6. The device of claim 1, wherein the electrodes comprise an outer body fabricated from a microporous material and an inner metal electrode.

7. The device of claim 6, wherein the microporous material is a porous glass or an ionomer material.

8. The device of claim 7, wherein the ionomer material is a cation-selective perfluorosulfonate ionomer.

9. A device for measuring liquid flow rates, comprising:

a substrate fabricated to define a microchannel system disposed thereon, the microchannel system, in part, comprising;

a flow channel;

a pair of spaced-apart electrodes disposed along the liquid flow axis in the flow channel;

means for applying a voltage pulse to said pair of electrodes to produce a variation in the composition of the liquid;

means for detecting the compositional variation; and

means for measuring flight time.

10. The device of claim 9, wherein the electrodes comprise an outer body fabricated from a microporous material and an inner metal electrode.

11. The device of claim 10, wherein the ion selective material is a porous glass or an ionomer material.

12. The device of claim 11, wherein the ionomer material is a cation-selective perfluorosulfonate ionomer.

13. A device for measuring liquid flow rates at pressures as great as 10,000 psi, comprising:

a flow channel;

a pair of spaced-apart electrodes disposed along the liquid flow axis in the flow channel;

means for applying a voltage pulse to said pair of electrodes to produce a variation in the composition of the liquid;

means for detecting the compositional variation; and

means for measuring flight time.

14. A method for measuring liquid flow rates, comprising:

providing a liquid flow channel;

flowing liquid through the flow channel;

producing a compositional variation in the liquid;

detecting the compositional variation; and

measuring the flight time of the variation.

15. An electrode for electrokinetic systems, comprising;

an outer body fabricated from a microporous material and an inner metal electrode.

16. The electrode of claim 15, wherein the microporous material is a porous glass or an ionomer material.

17. The device of claim 16, wherein the ion selective material is a cation-selective persulfonate ionomer.