Roll-pitch-roll-yaw surgical tool

• US 6,676,684 B1
• Filed: 09/04/2001
• Issued: 01/13/2004
• Est. Priority Date: 09/04/2001
• Status: Expired due to Term

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Incorporated (Intuitive Surgical Holdings, LLC)
• Inventors: Wallace, Daniel T., Morley, Tracey A.
• Primary Examiner(s): Truong, Kevin T.
• Assistant Examiner(s): NGUYEN, VI X
• Application Number:
  US09/947,214
• Time in Patent Office: 861 Days
• Field of Search: 606/205, 606/206, 606/207, 606/208, 606/210, 606/211
• US Class Current: 606/205
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 2034/715 Cable tensioning mechanisms for removing slack
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms

Abstract

A robotic surgical tool includes an elongate shaft having a working end and a shaft axis. A wrist member has a proximal portion pivotally connected to the working end to rotate relative to the working end around a pitch axis which is nonparallel to the shaft axis. An end effector is pivotally mounted on a distal portion of the wrist member to rotate around a wrist roll axis of the wrist member. The wrist roll axis extends between the proximal portion and the distal portion of the wrist member. The end effector is pivotally mounted to rotate relative to the wrist member around a yaw axis which is nonparallel to the wrist roll axis. A torsion tube is coupled with the end effector base and is rotatable to turn the end effector base around the wrist roll axis of the wrist member. The torsion tube extends through an interior of the elongate shaft to a proximal end opposite from the working end of the elongate shaft. The torsion tube is bendable around the pitch axis with rotation of the wrist member around the pitch axis relative to the working end.

Claims

1. A minimally invasive surgical instrument comprising:

an elongate shaft having a working end and a shaft axis;

a wrist member having a proximal portion pivotally connected to the working end to rotate relative to the working end around a pitch axis which is nonparallel to the shaft axis; and

an end effector pivotally mounted on a distal portion of the wrist member to rotate around a wrist roll axis of the wrist member, the wrist roll axis extending between the proximal portion and the distal portion of the wrist member.

2. The instrument of claim 1 wherein the end effector is pivotally mounted to rotate relative to the wrist member around a yaw axis which is nonparallel to the wrist roll axis.

3. The instrument of claim 2 wherein the end effector includes an end effector base which is pivotally mounted on the distal portion of the wrist member to rotate around the wrist roll axis of the wrist member.

4. The instrument of claim 3 wherein the end effector includes at least one working member pivotally mounted to the end effector base to rotate around the yaw axis.

5. The instrument of claim 3 further comprising a torsion tube coupled with the end effector base and being rotatable to turn the end effector base around the wrist roll axis of the wrist member, the torsion tube extending through an interior of the elongate shaft to a proximal end opposite from the working end of the elongate shaft.

6. The instrument of claim 5 wherein the end effector includes at least one working member pivotally mounted to the end effector base to rotate around the yaw axis.

7. The instrument of claim 6 wherein the working member of the end effector is rotatable around the yaw axis by a yaw pulley-and-cable mechanism including at least one cable extending from the working member of the end effector through an interior of the torsion tube to the proximal end of the elongate shaft.

8. The instrument of claim 5 wherein the wrist member is rotatable relative to the working end around the pitch axis by a pitch pulley-and-cable mechanism including at least one cable extending from the wrist member to the proximal end of the elongate shaft through a space inside an interior of the elongate shaft and outside of the torsion tube.

9. The instrument of claim 5 wherein the torsion tube is bendable around the pitch axis with rotation of the wrist member around the pitch axis relative to the working end.

10. The instrument of claim 2 wherein the yaw axis is perpendicular to the wrist roll axis.

11. The instrument of claim 1 wherein the pitch axis is perpendicular to the shaft axis.

12. A minimally invasive surgical instrument comprising:

an elongate shaft having a working end and a shaft axis;

a wrist member having a proximal portion pivotally connected to the working end to rotate relative to the working end around a pitch axis which is nonparallel to the shaft axis;

an end effector pivotally mounted on a distal portion of the wrist member to rotate around a wrist roll axis of the wrist member, the wrist roll axis extending between the proximal portion and the distal portion of the wrist member; and

a torsion tube coupled with the end effector and being rotatable to turn the end effector around the wrist roll axis of the wrist member.

13. The instrument of claim 12 wherein the end effector includes an end effector base which is pivotally mounted on the distal portion of the wrist member and coupled with the torsion tube to be rotatable around the wrist roll axis of the wrist member.

14. The instrument of claim 13 wherein the end effector includes at least one working member pivotally mounted to the end effector base to rotate around a yaw axis which is nonparallel to the wrist roll axis.

15. The instrument of claim 14 wherein the working member of the end effector is rotatable around the yaw axis by a yaw pulley-and-cable mechanism including at least one cable extending from the working member of the end effector through an interior of the torsion tube to the proximal end of the elongate shaft.

16. The instrument of claim 12 wherein the wrist member is rotatable relative to the working end around the pitch axis by a pitch pulley-and-cable mechanism including at least one cable extending from the wrist member to the proximal end of the elongate shaft through a space inside an interior of the elongate shaft and outside of the torsion tube.

17. The instrument of claim 12 wherein the torsion tube is bendable around the pitch axis with rotation of the wrist member around the pitch axis relative to the working end.

18. A method of performing minimally invasive endoscopic surgery in a body cavity of a patient, the method comprising:

introducing an elongate shaft having a working end into the cavity, the elongate shaft having a proximal end and a shaft axis between the working end and the proximal end;

rotating a wrist member pivotally coupled with the working end relative to the working end, the wrist member having a wrist roll axis; and

rotating an end effector pivotally mounted on the wrist member around the wrist roll axis to position the end effector at a desired location inside the cavity, by turning a torsion tube extending through an interior of the elongate shaft to the proximal end of the elongate shaft and being coupled with the end effector.

19. The method of claim 18 wherein the wrist member is rotated around a pitch axis which is perpendicular to at least one of the shaft axis and the wrist roll axis to change an angle between the wrist roll axis and the shaft axis.

20. The method of claim 19 wherein rotating the wrist member around the pitch axis bends the torsion tube around the pitch axis.

21. The method of claim 18 further comprising rotating at least one working member of the end effector around a yaw axis nonparallel to the wrist roll axis.

22. The method of claim 21 wherein the working member of the end effector is rotated around the yaw axis by a yaw pulley-and-cable mechanism including at least one cable extending from the working member of the end effector through an interior of the torsion tube to the proximal end of the elongate shaft.

23. The method of claim 18 wherein the wrist member is rotated around the pitch axis relative to the working end by a pitch pulley-and-cable mechanism including at least one cable extending from the wrist member to the proximal end of the elongate shaft through a space inside an interior of the elongate shaft and outside of the torsion tube.

24. The method of claim 18 further comprising rotating the elongate shaft around the shaft axis to position the end effector at the desired location inside the cavity.