Manifold for fuel cell system

• US 6,679,280 B1
• Filed: 10/19/2001
• Issued: 01/20/2004
• Est. Priority Date: 10/19/2001
• Status: Active Grant

• Current Assignee: Zinc8 Energy Solutions, Inc.
• Original Assignee: Metallic Power, Inc.
• Inventors: Pinto, Martín De Tezanos
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US10/072,856
• Time in Patent Office: 823 Days
• Field of Search: 137/561.A, 137/14, 429/39
• US Class Current: 137/14
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 8/04186 of liquid-charged or electrolyte-charged reactants
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y10T 137/0396 Involving pressure control
• CPC Class Codes: Y10T 137/85938 Non-valved flow dividers

Abstract

A method and apparatus for converting single multiphase fluid flow into plural multiphase fluid flows having substantially uniform composition and flow properties. A manifold comprises an enclosure having an inlet and an inner surface perpendicular to the inlet such that the incident angle of input flow impacts the surface to form a stagnation point whereby an intermediate flow is deflected along the surface substantially symmetrically outward from the stagnation point and channeled to a plurality of parallel fluid outlets connected to the enclosure. The distance between the stagnation point and the plurality of outlets is selected to maintain substantially equivalent fluid pressures and uniform flow rates at the outlets. A preferred embodiment of the manifold channels the intermediate flow between two walls forming a triangular shaped nozzle directing the flow from the stagnation point to the base of the triangle for communication of electrolyte to a metal-based fuel cell through the plurality of outlets.

Claims

1. A method of converting a single flow of a multiphase fluid into a plurality of separate channeled flows having substantially identical inlet pressures, comprising:

impacting the single flow against a surface generally perpendicular to the flow to form a stagnation point where said flow impacts said surface, whereby the flow is deflected along the surface, said deflected flow radiating substantially symmetrically outward from the stagnation point; and

directing at least a portion of the deflected flow through at least one intermediate channel generally perpendicular to the single flow along a predetermined distance from the stagnation point to a plurality of channels to form the plurality of separate channeled flows, wherein the predetermined distance is selected to provide substantially identical inlet pressures for each of the channels.

2. The method of claim 1 further comprising varying the length of the channels while maintaining equivalent cross-sectional areas of said channels to provide substantially identical flow rates through the channels.

3. The method of claim 2 further comprising maintaining the maximum flow rate variation between any two of the channels at two per cent.

4. The method of claim 2 further comprising maintaining the maximum inlet pressure variation between any two of the channels at two per cent.

5. The method of claim 2 further comprising maintaining an angle of incidence between the single flow and the surface from 80 to 90 degrees.

6. The method of claim 2 wherein the multiphase fluid comprises an electrolyte solution comprising metal particles.

7. The method of claim 6 wherein the solution comprises potassium hydroxide and the metal comprises zinc.

8. Use of the method of claim 1, or 2, in a fuel cell subsystem.

9. Use of the method of claim 1, or 2, in a fuel cell.

10. Use of the method of claim 1, or 2, in an internal combustion engine.

11. A method of converting a single flow of a multiphase fluid having a concentration into a plurality of separate channeled flows having substantially identical inlet pressures and substantially identical concentrations, comprising:

impacting the single flow against a surface at an angle of incidence between the single flow and the surface of between 80 and 90 degrees to form a stagnation point where said flow impacts said surface, whereby the flow is deflected along the surface, said deflected flow radiating substantially symmetrically outward from the stagnation point; and

directing at least a portion of the deflected flow through at least one intermediate channel generally perpendicular to the single flow along a predetermined distance from the stagnation point to a plurality of channels to form the plurality of separate channeled flows, wherein the predetermined distance is selected to maintain a maximum inlet pressure variation between any two of the channels at two per cent and the concentration of the fluid in each of the channels is substantially identical.

12. An apparatus comprising means for converting a single flow of a multiphase fluid into a plurality of separate channeled flows of the multiphase fluid such that at least one of the following conditions applies:

(i) each of the separate channeled flows has substantially the same pressure at the inlet of its channel;

(ii) each of the separate channeled flows is formed from at least a portion of a flow deflected in a direction substantially perpendicular to the incident direction of the single flow;

(iii) each of the separate channeled flows is formed from at least a portion of a plurality of flows formed by impacting the single flow onto a surface of the apparatus to form a stagnation point.

13. The apparatus of claim 12 wherein at least two of the recited conditions apply.

14. A manifold comprising the apparatus of claim 13.

15. The apparatus of claim 12 wherein all three of the recited conditions apply.

16. A manifold comprising the apparatus of claim 15.

17. A manifold comprising the apparatus of claim 12.

19. A fuel cell subsystem comprising at least one manifold according to claim 18, 17, 14, or 16.

20. A fuel cell comprising at least one manifold according to claim 18, 17, 14, or 16.

21. An internal combustion engine comprising at least one manifold according to claim 18, 17, 14, or 16.

18. A manifold for converting a single flow of a multiphase fluid into a plurality of separate channeled flows, comprising:

an enclosure having an inner surface;

a plurality of fluid outlets connected to the enclosure; and

a fluid inlet for directing the flow inside the enclosure, such that the flow impacts a portion of the inner surface in a direction substantially perpendicular to the surface, whereby a stagnation point forms at the impacted surface from which radiate outward along the surface a plurality of intermediate flows, at least one of said intermediate flows directed to the fluid outlets to form the separate channeled flows, wherein the average distance between the stagnation point and the fluid outlets is predetermined such that the separate channeled flows have substantially equal composition and velocity.

22. The manifold of claim 18 wherein the enclosure includes a channel for directing the at least one intermediate flow.

23. The manifold of claim 22 wherein the channel is a triangular shaped nozzle directing the at least one intermediate flow substantially perpendicular to the direction of inlet flow.

24. The manifold of claim 23 wherein the fluid outlets form rectangular conduits, said conduits extending away from the base of the nozzle in substantially the same direction as the direction of the at least one intermediate flow.

25. The manifold of claim 24 wherein the conduits form a plurality of concentric 90 degree elbows.