Flexible stent

• US 6,679,911 B2
• Filed: 03/02/2001
• Issued: 01/20/2004
• Est. Priority Date: 03/01/2001
• Status: Expired due to Term

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Burgermeister, Robert
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): Stewart, A.
• Application Number:
  US09/797,640
• Publication Number:
  US 20020123798A1
• Time in Patent Office: 1,054 Days
• Field of Search: 623/1.15, 623/1.17, 623/1.16, 623/1.18, 623/1.19, 623/1.2, 606/194, 606/195
• US Class Current: 623/1.17
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30324 differing in thickness
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91566 connected trough to trough
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2002/91583 by a bridge, whereby at least one of its ends is connected along the length of a strut between two consecutive apices within a band
• CPC Class Codes: A61F 2230/0004 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0036 differing in thickness
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

A preferred embodiment of a stent provides a folded strut section that provides both structural rigidity and reduction in foreshortening of the stent mechanism. A flexible section provides flexibility for delivery of the stent mechanism. In a second embodiment, flexible section columns are angled with respect to each other, and to the longitudinal axis of the stent. These relatively flexible sections are oppositely phased in order to negate any torsion along their length. In yet another embodiment, the flexible connector can take on an undulating shape (like an “N”), but such that the longitudinal axis of the connector is not parallel with the longitudinal axis of the stent. Finally, a new method is disclosed for making stents. The method consists of performing a standard photochemical machining process of cutting, cleaning and coating the tube with a photoresist. However, unlike former methods, the photoresist image is developed on the surface of the cylindrical metallic tube, which results in a controlled variable etching rate at selected sites on the cylindrical metallic tube during the etching process. Further embodiments provide living hinge connectors and connections along the length of the radial strut member.

Claims

1. A stent having a tubular shape and a longitudinal axis comprising:

a plurality of generally folded sections having relatively higher radial strength in order to impart radial strength to the stent and a plurality of generally flexible sections configured to impart longitudinal flexibility to the stent, each of said folded sections connected to at least one of said flexible sections and said generally folded sections having an overall longitudinal length with struts which lengthen in the longitudinal direction upon expansion of the stent, so as to lengthen the overall longitudinal length of the folded section, and said generally flexible sections having struts which generally shorten upon expansion in the longitudinal direction, such that the length of said stent is maintained when said stent is in an expanded or unexpanded configuration.

2. The stent of claim 1 wherein said folded struts are generally non-uniform in shape.

3. The stent of claim 1 wherein the folded struts are generally connected at each of their ends to a strut from a said flexible section.

4. The stent of claim 1 wherein the flexible section is formed of connecting struts having proximal and distal ends, each of said proximal and distal ends placed in an arrangement which is not parallel to the longitudinal axis of the stent.

5. The stent of claim 1 wherein a said flexible section is out of phase with each flexible section adjacent to it.

6. The stent of claim 4 wherein a said flexible section is out of phase with each flexible section adjacent to it.

7. The stent of claim 1 wherein said stent is balloon expandable and plastically deformable.