Surgical stapler

• US 6,681,978 B2
• Filed: 01/19/2001
• Issued: 01/27/2004
• Est. Priority Date: 10/27/1995
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Wilson, Jon, Geiste, Robert J., Palmer, Mitchell J., Heaton, Lisa W., Savage, Robert C.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US09/765,805
• Publication Number:
  US 20010002029A1
• Time in Patent Office: 1,103 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/180.1, 227/178.1
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2050/005 with a lid or cover
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A surgical stapler is disclosed which includes a first body portion supporting an anvil plate defining a fastener forming surface, and a second body portion configured to releasably mate with the first body portion. A disposable loading unit is removably supported in the second body portion and includes a cartridge defining a plurality of slots, a plurality of surgical fasteners disposed in the slots, a plurality of ejectors positioned adjacent the surgical fasteners, and a wedged actuator configured to enter into and translate through the cartridge to sequentially interact with the ejectors. An elongated actuation member is mounted for longitudinal movement within the second body portion and is releasably engagable with the wedged actuator, whereby longitudinal movement of the actuation member causes the wedged actuator to interact with the ejectors, driving the surgical fasteners from the cartridge to be formed against the anvil plate.

Claims

1. A disposable loading unit for use with a surgical stapler, the disposable loading unit comprising:

a cartridge having a tissue contacting surface and having a plurality of surgical fasteners supported therein;

an actuator configured to translate through the cartridge to sequentially eject the surgical fasteners, the actuator including a plurality of upstanding cam wedges, the plurality of upstanding cam wedges being monolithically formed from a unitary sheet of material.

2. A disposable loading unit according to claim 1, wherein the plurality of upstanding cam wedges includes two cam wedges and actuator further includes an upstanding flange positioned between the two cam wedges, the upstanding flange and the two upstanding cam wedges being monolithically formed from a unitary sheet of material.

3. A disposable loading unit according to claim 2, further including a knife blade supported on the upstanding flange.

4. A disposable loading unit according to claim 1, further including a plurality of spaced apart projections extending from the tissue contacting surface of the cartridge, the projections being configured to be received within apertures formed in an anvil of a surgical stapler to maintain alignment between the cartridge and anvil during firing of the surgical fasteners.

5. A disposable loading unit according to claim 4, wherein the projections are spaced from the plurality of fasteners.

6. A disposable loading unit according to claim 4, wherein the plurality of spaced apart projections includes two projections.

7. A disposable loading unit according to claim 4, wherein the plurality of upstanding cam wedges includes two cam wedges and the actuator further includes an upstanding flange positioned between the two cam wedges, the upstanding flange and the two upstanding cam being monolithically formed from a unitary sheet of material.

8. A disposable loading unit according to claim 7, further including a knife blade supported on the upstanding flange.

9. A disposable loading unit according to claim 1, further including a knife blade supported on the actuator.

10. A disposable loading unit according to claim 9, wherein the cartridge defines an elongated knife slot which extends through the tissue contacting surface.

11. A disposable loading unit according to claim 10, further including a plurality of spaced apart projections extending from the tissue contacting surface of the cartridge.

12. A disposable loading unit according to claim 11, wherein the plurality of spaced apart projections includes a first projection positioned on one side of the elongated knife slot and a second projection positioned on an opposite side of the elongated knife slot.

13. A disposable loading unit according to claim 9, further including a protective housing positioned to shield the knife blade.

14. A disposable loading unit according to claim 13, wherein the protective housing is formed adjacent a proximal end of the disposable loading unit.

15. A disposable loading unit according to claim 1, wherein the cartridge is formed from a liquid crystal polymer.

20. A disposable loading unit according to claim 14, further including a knife blade supported on the upstanding flange.

16. A disposable loading unit for use with a surgical stapler, the disposable loading unit comprising:

a cartridge having a tissue contact surface and defining a plurality of surgical fastener slots;

a plurality of surgical fasteners positioned within the surgical fastener slots;

an actuator configured to translate through the cartridge to sequentially eject the surgical fasteners from the cartridge; and

a pair of spaced apart projections extending from the tissue contacting surface of the cartridge, the projections being configured to be received within a pair of apertures formed on an anvil of a surgical stapler to maintain alignment between cartridge and anvil during firing of the staples.

17. A disposable loading unit according to claim 16, further including a plurality of ejectors positioned adjacent the surgical fasteners.

18. A disposable loading unit according to claim 16, wherein the actuator includes two upstanding cam wedges which are monolithically formed from a unitary sheet of material.

19. A disposable loading unit according to claim 18, wherein the actuator further includes an upstanding flange, and the upstanding cam and the two upstanding cam wedges being monolithically formed from a unitary sheet of material.