Leg gasketing index for absorbent undergarments

• US 6,682,516 B2
• Filed: 01/16/2002
• Issued: 01/27/2004
• Est. Priority Date: 01/16/2002
• Status: Expired due to Term

• Current Assignee: Paragon Trade Brands, LLC
• Original Assignee: Paragon Trade Brands Inc. (Johnson Controls International plc)
• Inventors: Litvay, John D., Driskell, Stacy Jean, Molee, Kenneth John, Johnston, Lee W.
• Primary Examiner(s): Lo, Weilun
• Assistant Examiner(s): KIDWELL, MICHELE M
• Application Number:
  US10/046,553
• Publication Number:
  US 20030171731A1
• Time in Patent Office: 741 Days
• Field of Search: 604/385.01, 604/385.24, 604/385.28, 604/385.27, 604/385.25, 604/385.26
• US Class Current: 604/385.28
• CPC Class Codes: A61F 13/4942 the barrier not being integral with the top- or back-sheet

Abstract

An absorbent garment having standing leg gathers with improved leak containment capabilities, a method of making the absorbent garment, and a method of determining the leak containment capability of a standing leg gather are disclosed herein. In a first aspect, a method of determining a Leg Gasketing Index is disclosed herein and includes elongating a section of a standing leg gather and measuring the resulting elastic contractile force. In a second aspect, the present invention relates to an absorbent garment including standing leg gathers having a mean Total Leg Gasketing Index over three elongation cycles of at least about 4.75 kg*mm.

Claims

1. A disposable absorbent garment comprising:

a back sheet;

a top sheet;

an absorbent core at least partially disposed between the back sheet and the top sheet;

at least one longitudinally extending, elasticized standing leg gather disposed laterally from a longitudinal centerline of the garment, the at least one standing leg gather including at least one elastic element for distributing elastic contractile forces; and

wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 4.75 kg*mm.

2. The garment of claim 1, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 5.5 kg*mm.

3. The garment of claim 1, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 7 kg*mm.

4. The garment of claim 1, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 8 kg*mm.

5. The garment of claim 1, wherein the elasticized standing leg gather includes at least 5 elastic elements.

6. The garment of claim 5, wherein the leg gather includes at least 7 elastic elements.

7. The garment of claim 1, wherein the elasticized standing leg gather has a height of from about 20 mm to about 100 mm.

8. The garment of claim 7, wherein the leg gather has a height of from about 35 mm to about 60 mm.

9. The garment of claim 1, wherein the elastic elements have a decitex (dtex) of between about 400 and about 1300.

10. The garment of claim 9, wherein the dtex is between about 680 and about 940.

11. A disposable absorbent garment comprising:

a back sheet;

a top sheet;

an absorbent core at least partially disposed between the back sheet and the top sheet;

at least one longitudinally extending, elasticized standing leg gather disposed laterally from a longitudinal centerline of the garment, the at least one standing leg gather including at least one elastic element for distributing elastic contractile forces; and

wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 150% elongation for three cycles of at least about 15 kg*mm.

12. The garment of claim 11, wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 150% elongation for three cycles of at least about 21 kg*mm.

13. The garment of claim 11, wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 175% elongation for three cycles of at least about 20 kg*mm.

14. The garment of claim 11, wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 175% elongation for three cycles of at least about 30 kg*mm.

15. The garment of claim 11, wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 195% elongation for three cycles of at least about 25 kg*mm.

16. The garment of claim 11, wherein the at least one standing leg gather has a mean Summation Leg Gasketing Index at 195% elongation for three cycles of at least about 35 kg*mm.

17. The garment of claim 11, wherein the elasticized standing leg gather includes at least 5 elastic elements.

18. The garment of claim 17, wherein the leg gather includes at least 7 elastic elements.

19. The garment of claim 11, wherein the elasticized standing leg gather has a height of from about 20 mm to about 100 mm.

20. The garment of claim 19, wherein the leg gather has a height of from about 35 mm to about 60 mm.

21. The garment of claim 11, wherein the elastic elements have a decitex (dtex) of between about 400 and about 1300.

22. The garment of claim 21, wherein the dtex is between about 680 and about 940.

23. A disposable absorbent garment comprising:

a back sheet;

a top sheet;

an absorbent core at least partially disposed between the back sheet and the top sheet;

at least one longitudinally extending, elasticized standing leg gather disposed laterally from a longitudinal centerline of the garment, the at least one standing leg gather including at least one elastic element for distributing elastic contractile forces; and

wherein the at least one standing leg gather has a mean first cycle partial Average Leg Gasketing Index of at least about 23 kg*mm.

24. The garment of claim 23, wherein the at least one standing leg gather has a mean first cycle partial Average Leg Gasketing Index of at least about 30 kg*mm.

25. The garment of claim 23, wherein the at least one standing leg gather has a mean second cycle partial Average Leg Gasketing Index of at least about 19 kg*mm.

26. The garment of claim 23, wherein the at least one standing leg gather has a mean second cycle partial Average Leg Gasketing Index of at least about 28 kg*mm.

27. The garment of claim 23, wherein the at least one standing leg gather has a mean third cycle partial Average Leg Gasketing Index of at least about 19 kg*mm.

28. The garment of claim 23, wherein the at least one standing leg gather has a mean third cycle partial Average Leg Gasketing Index of at least about 27 kg*mm.

29. The garment of claim 23, wherein the elasticized standing leg gather includes at least 5 elastic elements.

30. The garment of claim 29, wherein the leg gather includes at least 7 elastic elements.

31. The garment of claim 23, wherein the elasticized standing leg gather has a height of from about 20 mm to about 100 mm.

32. The garment of claim 31, wherein the leg gather has a height of from about 35 mm to about 60 mm.

33. The garment of claim 23, wherein the elastic elements have a decitex (dtex) of between about 400 and about 1300.

34. The garment of claim 33, wherein the dtex is between about 680 and about 940.

35. A disposable absorbent garment comprising:

a back sheet;

a top sheet;

an absorbent core at least partially disposed between the back sheet and the top sheet;

at least one longitudinally extending, elasticized standing leg gather disposed laterally from a longitudinal centerline of the garment, the at least one standing leg gather including at least one elastic element for distributing elastic contractile forces; and

wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 150% elongation of at least about 5.5 kg*mm.

36. The garment of claim 35, wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 150% elongation of at least about 8 kg*mm.

37. The garment of claim 35, wherein the at least one standing leg gather has a second cycle Leg Gasketing Index at 150% elongation of at least about 4.75 kg*mm.

38. The garment of claim 35, wherein the at least one standing leg gather has a third cycle Leg Gasketing Index at 150% elongation of at least about 4.5 kg*mm.

39. The garment of claim 35, wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 175% elongation of at least about 7.25 kg*mm.

40. The garment of claim 39, wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 175% elongation of at least about 11 kg*mm.

41. The garment of claim 39, wherein the at least one standing leg gather has a second cycle Leg Gasketing Index at 175% elongation of at least about 6.25 kg*mm.

42. The garment of claim 39, wherein the at least one standing leg gather has a third cycle Leg Gasketing Index at 175% elongation of at least about 6 kg*mm.

43. The garment of claim 39 wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 195% elongation of at least about 9.25 kg*mm.

44. The garment of claim 43, wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 195% elongation of at least about 13 kg*mm.

45. The garment of claim 43, wherein the at least one standing leg gather has a second cycle Leg Gasketing Index at 195% elongation of at least about 8.25 kg*mm.

46. The garment of claim 43, wherein the at least one standing leg gather has a third cycle Leg Gasketing Index at 195% elongation of at least about 8 kg*mm.

47. The garment of claim 35, wherein the elasticized standing leg gather includes at least 5 elastic elements.

48. The garment of claim 47, wherein the leg gather includes at least 7 elastic elements.

49. The garment of claim 35, wherein the elasticized standing leg gather has a height of from about 20 mm to about 100 mm.

50. The garment of claim 49, wherein the leg gather has a height of from about 35 mm to about 60 mm.

51. The garment of claim 35, wherein the elastic elements have a decitex (dtex) of between about 400 and about 1300.

52. The garment of claim 51, wherein the dtex is between about 680 and about 940.

53. An absorbent garment comprising:

a back sheet;

a top sheet;

an absorbent core at least partially disposed between the back sheet and the top sheet;

at least one longitudinally extending standing leg gather disposed laterally from a longitudinal centerline of the garment, the at least one leg gather including a first end portion, a middle portion, and a second end portion, and the at least one standing leg gather including at least one elastic element for distributing elastic contractile forces;

wherein the first end portion, the middle portion, and the second end portion are secured to the top sheet along a first longitudinally extending bond region;

wherein the first end portion is secured by a first end bond such that the first end portion is folded over onto itself; and

wherein the second end portion is secured by a second end bond such that the second end portion is folded over onto itself; and

wherein the at least one standing leg gather has a first cycle Leg Gasketing Index at 195% elongation of at least about 9.25 kg*mm.

54. The garment of claim 53, wherein the standing leg gather has a Total Leg Gasketing Index of at least about 4.75 kg*mm.

55. The garment of claim 53, wherein the first bond region includes a continuous bond region, a first partial bond region and a second partial bond region, and wherein the continuous bond region is disposed along a substantial portion of the longitudinal extent of the standing leg gathers, the first partial bond region is disposed along a substantial portion of a longitudinal extent of the first end portion and between the continuous bond section and the longitudinal centerline, and the second partial bond region is disposed along a substantial portion of a longitudinal extent of the second end portion and between the continuous bond section and the longitudinal centerline.

56. The garment of claim 53, wherein the standing leg gather includes at least seven elastics.

57. The garment of claim 53, wherein the elastics are comprised of an elastomer.

58. The garment of claim 53, wherein the elastics have a decitex of about 400 to about 1200.

59. The garment of claim 58, wherein the elastics have a decitex of about 680 to about 940.

60. The garment of claim 53, wherein the middle portion of the standing leg gather has a height of about 20 mm to about 100 mm.

61. The garment of claim 60, wherein the middle portion of the standing leg gather has a height of about 30 mm to about 70 mm.

62. A method of making an absorbent garment comprising:

providing a top sheet material to a garment forming station;

providing a back sheet material to a garment forming station;

providing an absorbent core to a garment forming station;

disposing the absorbent core between the top sheet material and the back sheet material at the garment forming station; and

disposing on the top sheet material at least one longitudinally extending, elasticized standing leg gather laterally from a longitudinal centerline of the top sheet material, whereby the at least one standing leg gather includes at least one elastic element for distributing elastic contractile forces,

wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 4.75 kg*mm.

63. The method of claim 62, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 5.5 kg*mm.

64. The method of claim 62, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 7 kg*mm.

65. The method of claim 62, wherein the at least one standing leg gather has a mean Total Leg Gasketing Index over three elongation cycles of at least about 8 kg*mm.

66. The method of claim 62, wherein the elasticized standing leg gather includes at least 5 elastic elements.

67. The method of claim 66, wherein the leg gather includes at least 7 elastic elements.

68. The method of claim 66, wherein the elasticized standing leg gather has a height of from about 20 mm to about 100 mm.

69. The method of claim 68, wherein the leg gather has a height of from about 35 mm to about 60 mm.

70. The method of claim 62, wherein the elastic elements have a decitex (dtex) of between about 400 and about 1300.

71. The method of claim 70, wherein the dtex is between about 680 and about 940.