Coupling system and method for extending spinal instrumentation

• US 6,682,532 B2
• Filed: 03/22/2002
• Issued: 01/27/2004
• Est. Priority Date: 03/22/2002
• Status: Active Grant

• Current Assignee: Depuy Acromed Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Acromed Incorporated (Johnson & Johnson)
• Inventors: Techiera, Richard C., Johnson, Robert G.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): Ramana, Anuradha
• Application Number:
  US10/105,109
• Publication Number:
  US 20030181914A1
• Time in Patent Office: 676 Days
• Field of Search: 606/61, 606/69, 606/70, 606/71, 606/72, 606/73
• US Class Current: 606/264
• CPC Class Codes: A61B 17/7007 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit around the screw or hook heads
• CPC Class Codes: A61B 17/701 Longitudinal elements with a non-circular, e.g. rectangular, cross-section A61B17/7005, A61B17/7007 take precedence
• CPC Class Codes: A61B 17/7041 with single longitudinal rod offset laterally from single row of screws or hooks A61B17/7044 takes precedence

Abstract

A coupler for connecting a first, slotted, implanted spinal fixation element to a second spinal fixation element includes a post and a head disposed on a distal end of the post. The head of the coupler has a width shorter than a width of a slot in the first, slotted, implanted spinal fixation element, and a length longer than the width of the slot in the first, slotted, implanted spinal fixation element. The coupler with a head so configured can be placed in a first orientation so that the head passes through the slot in the first, slotted, implanted spinal fixation element, and then can be placed in a second orientation wherein the head is trapped beneath the first, slotted, implanted spinal fixation element while the post having a connecting element extends through the slot. Systems and methods for extending a first, implanted spinal fixation element to one or more additional vertebrae while leaving the first, implanted spinal fixation element in place are also disclosed.

Claims

1. A coupler for connecting a first, slotted, implanted spinal fixation element to a second spinal fixation element, the coupler comprising:

a post and a head disposed on a distal end of the post, the head having a width shorter than a width of a slot in the first, slotted, implanted spinal fixation element and a length longer than the width of the slot in the first, slotted, implanted spinal fixation element, the post having a connecting element;

wherein when placed in a first orientation, the head passes through the slot in the first, slotted, implanted spinal fixation element, and when then placed in a second orientation, the head is trapped beneath the first, slotted, implanted spinal fixation element while the connecting element extends through the slot.

2. The coupler according to claim 1 wherein a proximal end of the post includes a driver element for connecting to a driver to rotate the coupler from the first orientation to the second orientation.

3. The coupler according to claim 1 wherein a proximal end of the post includes a visual indicator element indicating the rotational orientation of the coupler.

4. The coupler according to claim 1 wherein at opposed lengthwise ends, the head is radiused and beveled to facilitate rotation of the coupler.

5. The coupler according to claim 1 wherein a proximal face of the head includes surface features disposed thereon to increase friction between the coupler and the first, slotted, implanted spinal fixation element when the coupler is tightened thereto.

6. The coupler according to claim 1 wherein the connecting element comprises threads disposed on the post along a length thereof and a nut disposed on the threads for fixing the coupler to the first, slotted, implanted spinal fixation element after placement of the head in the second orientation.

7. The coupler according to claim 6 wherein the connecting element further comprises a beveled element having a bevel corresponding to a scallop provided on a proximal facing surface of the first, slotted, implanted spinal fixation element adjacent to the slot wherein upon tightening of the nut, the beveled element cooperates with the scallop to prevent relative movement of the coupler along a length of the slot.

8. A system for extending a first, implanted spinal fixation element to one or more additional adjacent vertebrae while leaving the first, implanted spinal fixation element in place, the system comprising:

a second spinal fixation element;

a coupler having a connecting member and a head disposed on a distal end of the connecting member for holding the coupler to a slot on the first, implanted spinal fixation element, the head having a width shorter than a width of the slot in the first, implanted spinal fixation element and a length longer than the width of the slot in the first, implanted spinal fixation element; and

a second spinal fixation element attachment member having a coupler attaching portion for attaching to the connecting member of the coupler and a second spinal fixation element attaching portion;

wherein assembly of the coupler to the first, implanted spinal fixation element, the second spinal fixation element attachment member to the coupler, and the second spinal fixation element attachment member to the second spinal fixation element extends the first, implanted spinal fixation element to one or more adjacent vertebrae while leaving the first, implanted spinal fixation element in place.

9. The system according to claim 8 wherein a proximal end of the connecting member includes a driver element for connecting to a driver to rotate the coupler from the first orientation to the second orientation.

10. The system according to claim 8 wherein a proximal end of the connecting member includes a visual indicator element indicating the rotational orientation of the coupler.

11. The system according to claim 8 wherein at opposed lengthwise ends, the head is radiused and beveled to facilitate rotation of the coupler.

12. The system according to claim 8 wherein a proximal face of the head includes surface features disposed thereon to increase friction between the coupler and the first, implanted spinal fixation element when the coupler is tightened thereto.

13. The system according to claim 8 wherein the connecting member comprises a threaded post and a nut disposed on the threads for fixing the coupler to the first, implanted spinal fixation element after placement of the head in the second orientation.

14. The system according to claim 13 wherein the connecting member further comprises a beveled element having a bevel corresponding to a scallop provided on a proximal facing surface of the first, implanted spinal fixation element adjacent to the slot wherein upon tightening of the nut, the beveled element cooperates with the scallop to prevent relative movement of the coupler along a length of the slot.

15. The system according to claim 8 wherein the second spinal fixation element is a spinal fixation rod.

16. The system according to claim 15 wherein the second spinal fixation element attaching portion of the second spinal fixation element attachment member defines a bore for accepting and attaching the spinal fixation rod.

17. The system according to claim 16, wherein the connecting member comprises a threaded post and the coupler attaching portion of the second spinal fixation element attachment member defines a bore for accepting the threaded post and a nut for holding the second spinal fixation element attachment member to the connecting member.

18. A system for extending a first, implanted spinal fixation element to one or more additional adjacent vertebrae while leaving the first, implanted spinal fixation element in place, the system comprising:

a first, implanted spinal fixation element attached to a patient'"'"'s spine and having a slot thereon;

a second spinal fixation element;

a coupler having a connecting member and a head disposed on a distal end of the connecting member for holding the coupler to the slot on the first, implanted spinal fixation element, the head having a width shorter than a width of the slot in the first, implanted spinal fixation element and a length longer than the width of the slot in the first, implanted spinal fixation element, wherein when placed in a first orientation, the head passes through the slot, and when then placed in a second orientation, the head is trapped beneath the first, implanted spinal fixation element while the connecting member extends through the slot; and

a second spinal fixation element attachment member having a coupler attaching portion for attaching to the connecting member of the coupler and a second spinal fixation element attaching portion;

wherein assembly of the coupler to the slot on first, implanted spinal fixation element, the second spinal fixation element attachment member to the coupler, and the second spinal fixation element attachment member to the second spinal fixation element extends the first, implanted spinal fixation element to one or more adjacent vertebrae while leaving the first, implanted spinal fixation element in place.

19. The system according to claim 18 wherein the second spinal fixation element is a spinal fixation rod and the second spinal fixation element attaching portion of the second spinal fixation element attachment member defines a bore for accepting and attaching the spinal fixation rod.

20. A method for extending a first, implanted spinal fixation element to one or more additional adjacent vertebrae while leaving the first, implanted spinal fixation element in place, the method comprising:

providing a first, implanted spinal fixation element having a slot;

assembling a coupler having a connecting member and a head disposed on a distal end of the connecting member for holding the coupler to the slot on the first, implanted spinal fixation element, the head having a width shorter than a width of the slot in the first, implanted spinal fixation element and a length longer than the width of the slot in the first, implanted spinal fixation element;

assembling a second spinal fixation element attachment member having a coupler attaching portion for attaching to the connecting member of the coupler and a second spinal fixation element attaching portion to the coupler;

assembling a second spinal fixation element to the second spinal fixation element attachment member; and

fixing the second spinal fixation element to the one or more additional adjacent vertebrae;

wherein the first, implanted spinal fixation element is left in place.

21. The method according to claim 20 wherein

the step of assembling the coupler to the first, implanted spinal fixation element includes placing the coupler in a first orientation wherein the head passes through the slot, passing the head through the slot, and placing the coupler in a second orientation wherein the head is trapped beneath the first, implanted spinal fixation element while the connecting member extends through the slot.

22. The method according to claim 20 wherein the second spinal fixation element is a spinal fixation rod and the second spinal fixation element attaching portion of the second spinal fixation element attachment member defines a bore for accepting and attaching the spinal fixation rod;

the step of assembling the second spinal fixation element to the to the second spinal fixation element attachment member including fixing the rod within the bore.