Movable barrier operator

• US 6,683,431 B2
• Filed: 03/12/2001
• Issued: 01/27/2004
• Est. Priority Date: 09/28/1998
• Status: Expired due to Fees

• Current Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Original Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Inventors: Fitzgibbon, James J., Willmott, Colin B., Wanis, Paul E.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US09/804,407
• Publication Number:
  US 20010038272A1
• Time in Patent Office: 1,051 Days
• Field of Search: 318/565, 318/489, 318/490, 318/264-267, 318/283-286, 318/484, 318/466-469
• US Class Current: 318/468
• CPC Class Codes: E05D 15/38 for upwardly-moving wings, e.g. up-and-over doors
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/684 by chains
• CPC Class Codes: E05Y 2201/726 Ring gears; Internal gears
• CPC Class Codes: E05Y 2400/452 for saving energy
• CPC Class Codes: E05Y 2400/456 for programming
• CPC Class Codes: E05Y 2400/59 Travel display
• CPC Class Codes: E05Y 2400/822 Light emitters, e.g. LEDs
• CPC Class Codes: E05Y 2800/00 Details, accessories and auxiliary operations not otherwise provided for
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: Y10S 388/904 Stored velocity profile
• CPC Class Codes: Y10S 388/909 Monitoring means

Abstract

A movable barrier operator having improved safety and energy efficiency features automatically detects line voltage frequency and uses that information to set a worklight shut-off time. The operator automatically detects the type of door (single panel or segmented) and uses that information to set a maximum speed of door travel. The operator moves the door with a linearly variable speed from start of travel to stop for smooth and quiet performance. The operator provides for full door closure by driving the door into the floor when the DOWN limit is reached and no auto-reverse condition has been detected. The operator provides for user selection of a minimum stop speed for easy starting and stopping of sticky or binding doors.

Claims

1. A movable barrier operator having a safety mechanism, comprising:

an electric motor;

a transmission connected to the motor to be driven thereby and connectable to a movable barrier to be moved;

a controller, responsive to a command to move the barrier, for controlling activation of the motor, wherein the controller automatically determines whether an accessory control device is present and further controls operation of the accessory control device; and

an operating routine for varying activation of the motor based on the controller detecting the presence of the accessory control device, wherein, when the presence of the accessory control device is detected, the controller delays starting the motor for a predetermined time after receiving the command to move the barrier, and the accessory control device causes an alarm during the predetermined delay time.

2. The movable barrier operator of claim 1, wherein the operating routine is activated upon the controller detecting the presence of the accessory control device.

3. The movable barrier operator of claim 1, wherein the operating routine remains active until the controller causes the motor to be stopped.

4. The movable barrier operator of claim 1, wherein the controller, upon detecting the absence of the accessory control device, starts the motor immediately after receiving the command to move the barrier.

5. The movable barrier operator of claim 1, wherein the accessory control device causes a visual alarm to be displayed during the predetermined delay time.

6. The movable barrier operator of claim 5, wherein the visual alarm is a flashing light.

7. The movable barrier operator of claim 1, wherein the accessory control device causes an alarm to be produced while the motor is activated.

8. The movable barrier operator of claim 1, wherein the accessory control device comprises a safety controller for controlling a safety device.

9. The movable barrier operator of claim 1, wherein the accessory control device comprises an electronics controller for controlling an electronics device.

10. A method for moving a movable barrier having a motor and a transmission operably connecting the motor and the movable barrier, the method comprising:

receiving a command to move the barrier;

controlling, responsive to a command to move the barrier, operation of the motor;

automatically determining whether an accessory control device is present; and

varying the activation of the motor based on whether the accessory control device is present,

wherein, upon detecting the presence of the accessory control device, movement of the movable barrier in response to the command to move the barrier is delayed, and an alarm is produced during the time the movement of the movable barrier is delayed.

11. The method of claim 10, further comprising the step of producing an alarm in response to the command to move the barrier and stopping the alarm when the motor is stopped.

12. The method of claim 10, further comprising the step of immediately moving the movable barrier upon detecting the absence of the accessory control device.

13. A movable barrier operator having a motor and a transmission operably connecting the motor and the movable barrier and a safety mechanism, comprising:

means for receiving a command to move the barrier;

means for controlling, responsive to a command to move the barrier, operation of the motor;

means for automatically determining whether an accessory control device is present;

means for varying activation of the motor based on whether the accessory control device is present;

means for delaying, in response to the command to move the barrier, movement of the movable barrier upon detecting the presence of the accessory control device; and

means for producing an alarm during the time the movement of the movable barrier is delayed.

14. The movable barrier operator of claim 13, further comprising means for producing an alarm in response to the command to move the barrier and means for stopping the alarm when the motor is stopped.

15. The movable barrier operator of claim 13, further comprising means for immediately moving the movable barrier upon detecting the absence of the accessory control device.

16. A movable barrier operator having a safety mechanism, comprising:

an electric motor;

a transmission connected to the motor to be driven thereby and connectable to a movable barrier to be moved;

a controller, responsive to a command to move the barrier, for controlling activation of the motor, wherein the controller automatically determines whether an accessory control device is present; and

an operating routine for varying activation of the motor based on the controller detecting the presence of the accessory control device, wherein, when the presence of the accessory control device is detected, the controller delays starting the motor for a noticeable time of about 2 sec after receiving the command to move the barrier.

17. A movable barrier operator having a safety mechanism, comprising:

an electric motor;

a transmission connected to the motor to be driven thereby and connectable to a movable barrier to be moved;

a controller, responsive to a command to move the barrier, for controlling activation of the motor, wherein the controlled automatically determines whether a warning module is present; and

an operating routine for varying activation of the motor based on the controller detecting the presence of the warning module, wherein, when the presence of the warning module is detected, the controller delays starting the motor for a noticeable time of about 2 sec after receiving the command to move the barrier, and the warning module causes a user warning signal before the barrier starts to move.