Multi-stage DC—DC converter

• US 6,683,797 B2
• Filed: 01/22/2003
• Issued: 01/27/2004
• Est. Priority Date: 01/24/2002
• Status: Active Grant

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Takagi, Masakazu, Zaitsu, Toshiyuki
• Primary Examiner(s): Vu, Bao Q.
• Application Number:
  US10/349,422
• Publication Number:
  US 20030137853A1
• Time in Patent Office: 370 Days
• Field of Search: 363/16, 363/21.01, 363/21.1, 363/21.11, 363/55, 363/97, 363/131
• US Class Current: 363/16
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A multi-stage DC—DC converter is provided that utilizes multiple loops in the control system to perform stable operation. The multi-stage DC—DC converter includes: a first DC—DC converter, a second DC—DC converter provided as a latter stage to said first DC—DC converter and a control circuit that controls the switching operation performed by said first DC—DC converter based on at least the output voltage of said first DC—DC converter and the output voltage of said second DC—DC converter. Since the control system is formed with an external loop for feedback of the output voltage of the second DC—DC converter and an internal loop for feedback of the output voltage of the first DC—DC converter, the resonance frequencies on the low-frequency side in the transfer function of the entire control system are shifted to higher frequencies than in the case where the control system consists of a single loop, even in cases where stabilization of the control system is difficult with single-loop output voltage feedback control. Accordingly, the frequency at which the phase crosses zero degrees is becomes higher, so the gain margin increases and the operation of the control system can be stabilized.

Claims

1. A multi-stage DC—

DC converter comprising;

a non-isolated DC—

DC converter that is able to adjust an intermediate voltage by PWM control as a first-stage converter;

an isolated DC—

DC converter as a second-stage converter; and

a PWM controller that controls a duty cycle of switching of the first-stage converter by means of negative feedback of an output voltage of the second-stage converter,

the intermediate voltage of the first-stage converter is provided as negative feedback to the PWM controller.

2. The multi-stage DC—

DC converter as claimed in claim 1, wherein the intermediate voltage is provided as negative feedback to the PWM controller via an operational amplifier.

3. A multi-stage DC—

DC converter configured as a two-stage DC—

DC converter comprising;

a non-isolated DC—

DC converter that is able to adjust an intermediate voltage by PWM control as a first-stage converter;

an isolated DC—

DC converter as a second-stage converter; and

a PWM controller that controls a duty cycle of switching of the first-stage converter by means of negative feedback of an output voltage of the second-stage converter,

the intermediate voltage of the first-stage converter is provided as positive feedback to the PWM controller.

4. A multi-stage DC—

DC converter configured as a two-stage DC—

DC converter comprising;

a non-isolated DC—

DC converter that is able to adjust an intermediate voltage by PWM control as a first-stage converter;

an isolated DC—

DC converter as a second-stage converter; and

a PWM controller that controls a duty cycle of switching of the first-stage converter by means of negative feedback of an output voltage of the second-stage converter,

a switching current of the first-stage converter is provided as feedback to the PWM controller.

5. A multi-stage DC—

DC converter configured as a two-stage DC—

DC converter comprising;

a non-isolated DC—

DC converter that is able to adjust an intermediate voltage by PWM control as a first-stage converter;

an isolated DC—

DC converter as a second-stage converter; and

a PWM controller that controls a duty cycle of switching of the first-stage converter by means of negative feedback of an output voltage of the second-stage converter,

a current flowing through the second-stage converter is provided as feedback to the PWM controller.

6. A multi-stage DC—

DC converter comprising;

a first DC—

DC converter;

a second DC—

DC converter provided as a latter stage to the first DC—

DC converter; and

a control circuit that controls a switching operation performed by the first DC—

DC converter based on at least an output voltage of the first DC—

DC converter and an output voltage of the second DC—

DC converter.

7. The multi-stage DC—

DC converter as claimed in claim 6, wherein the control circuit comprises;

a first signal generation circuit that generates a first control signal based on the output voltage of the second DC—

DC converter;

a second signal generation circuit that generates a second control signal based on the output voltage of the first DC—

DC converter and the first control signal; and

a controller that controls the switching operation performed by the first DC—

DC converter based on the second control signal.

8. The multi-stage DC—

DC converter as claimed in claim 7, wherein the first signal generation circuit compares the output voltage of the DC—

DC converter against a reference voltage and generates the first control circuit based thereupon.

9. The multi-stage DC—

DC converter as claimed in claim 8, wherein the controller performs PWM control of switch elements contained in the first DC—

DC converter based on the second control signal.

10. The multi-stage DC—

DC converter as claimed in claim 6, wherein the first DC—

DC converter is a non-isolated DC—

DC converter and the second DC—

DC converter is an isolated DC—

DC converter.

11. The multi-stage DC—

DC converter as claimed in claim 10, wherein the first DC—

DC converter is a buck DC—

DC converter and the second DC—

DC converter is a half-bridge DC—

DC converter.

12. A multi-stage DC—

DC converter comprising;

a first DC—

DC converter;

a second DC—

DC converter provided as a latter stage to the first DC—

DC converter; and

a control circuit that controls a switching operation performed by the first DC—

DC converter based on at least one of a current flowing through the first DC—

DC converter and a current flowing through the second DC—

DC converter, and an output voltage of the second DC—

DC converter.

13. The multi-stage DC—

DC converter as claimed in claim 12, wherein the control circuit comprises;

a signal generation circuit that compares the output voltage of said second DC—

DC converter against a reference voltage and generates a control signal based thereupon; and

a controller that controls the switching operation performed by the first DC—

DC converter based on the control signal and at least one of the current flowing through the first DC—

DC converter and the current flowing through the second DC—

DC converter.

14. The multi-stage DC—

DC converter as claimed in claim 13, wherein the controller performs PWM control of switch elements contained in the first DC—

DC converter based on the control signal and at least one of the current flowing through the first DC—

DC converter and the current flowing through the second DC—

DC converter.

15. The multi-stage DC—

DC converter as claimed in claim 12, wherein the first DC—

DC converter is a non-isolated DC—

DC converter and the second DC—

DC converter is an isolated DC—

DC converter.

16. The multi-stage DC—

DC converter as claimed in claim 15, wherein the first DC—

DC converter is a buck DC—

DC converter and the second DC—

DC converter is a half-bridge DC—

DC converter.