Systems and methods for monitoring the usage and efficiency of air compressors

• US 6,684,178 B2
• Filed: 06/07/2001
• Issued: 01/27/2004
• Est. Priority Date: 06/07/2001
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Salvo, Joseph James, Hansen, Richard Karl, Bennett, Janet Sue, Bagepalli, Srinivas Krishnashany, Hanzlik, Rose Alice, DeRose, Lynn-Ann, Malloy, Evelyn Tackla
• Primary Examiner(s): ASSOUAD, PATRICK J
• Application Number:
  US09/681,801
• Publication Number:
  US 20020188422A1
• Time in Patent Office: 964 Days
• Field of Search: 702/182, 702/33, 702/34, 702/35, 702/36, 702/183, 702/184, 702/185, 702/188, 340/635, 340/679
• US Class Current: 702/182
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04D 27/02 Surge control surge detection F04D27/001

Abstract

Systems and methods for monitoring the efficiency characteristics and performance statistics of an air compressor system, comprising, an air compressor system, an air compressor system monitoring module operable for receiving input data and sending results data, the monitoring module having an analyzer for analyzing input data relating to air compressor system operation and generating output data relating to air compressor system performance and efficiency, and a communications network operably coupled to the air compressor system and air compressor system monitoring module, the communications network operable for acquiring the air compressor system data and for communicating the air compressor system data to the air compressor system monitoring module.

Claims

1. A system for monitoring the efficiency characteristics and performance statistics of an air compressor system, the monitoring system comprising:

an air compressor system;

an air compressor system monitoring module operable for receiving input air compressor system data and sending air compressor system data, the monitoring module having an analyzer for analyzing input data relating to air compressor system operation and generating output data relating to air compressor system performance and efficiency;

a communications network operably coupled to the air compressor system and air compressor system monitoring module, the communications network operable for acquiring the air compressor system data and for communicating the air compressor system data to the air compressor system monitoring module;

a plurality of webpages for displaying the input air compressor system data and the output data relating to air compressor system performance and efficiency;

a module for reporting the air compressor system data to suppliers, manufacturers and maintainers of the air compressor system; and

at least one sensor;

wherein the plurality of webpages are accessed via a web browser.

2. The system of claim 1, wherein the air compressor monitoring module further comprises a module operable for comparing the data to historical air compressor system data, air compressor system data obtained during different work shifts, air compressor system data obtained from varying environmental temperatures and pressures, and air compressor system data obtained from multiple facilities.

3. The system of claim 1, wherein the air compressor monitoring module further comprises a module operable for predicting future air compressor efficiency characteristics and productivity statistics based upon the data.

4. The system of claim 1, wherein the air compressor system input data further comprises site and audit reference information.

5. The system of claim 1, wherein the air compressor system input data further comprises financial data and costs associated with operating the air compressor system.

6. The system of claim 1, wherein the air compressor system input data further comprises compressor performance statistics.

7. The system of claim 1, wherein the air compressor system input data further comprises data relating to variance in compressor gauges and instrumentation.

8. The system of claim 1, wherein the air compressor system input data further comprises data gathered during different shifts and time periods.

9. The system of claim 1, wherein the air compressor system input data further comprises supply/demand data.

10. The system of claim 1, wherein the air compressor system output data further comprises compressor overhaul options.

11. The system of claim 1, wherein the air compressor system output data further comprises efficiency characteristics, productivity statistics, and cost savings results.

12. The system of claim 1, wherein the air compressor system input data is manually entered into the air compressor system monitoring module.

13. The system of claim 1, wherein the air compressor system is connected to a plurality of sensors, the plurality of sensors operable for directly inputting data into the air compressor monitoring module.

14. The system of claim 1, wherein the air compressor monitoring module resides within a memory storage device of a computer system.

15. A method for monitoring the efficiency characteristics and performance statistics of an air compressor system, the monitoring method comprising:

receiving air compressor system data related to the air compressor system;

processing, analyzing, and calculating air compressor efficiency characteristics and productivity statistics based upon the air compressor system data;

comparing the air compressor efficiency characteristics and the productivity statistics to historical air compressor system data, air compressor system data obtained during different work shifts, air compressor system data obtained from varying environmental temperatures and pressures, and air compressor system data obtained from multiple facilities;

predicting future air compressor efficiency characteristics and productivity statistics;

reporting air compressor system results data based on the air compressor system efficiency characteristics and the productivity statistics, in order to maximize efficiency and productivity; and

displaying the air compressor system data, the air compressor efficiency characteristics, the productivity statistics, and the air compressor system results data using a plurality of webpages which are accessed via a web browser.

16. The method of claim 15, wherein the air compressor system data further comprises site and audit reference information.

17. The method of claim 15, wherein the air compressor system data further comprises financial data and costs associated with operating the air compressor system.

18. The method of claim 15, wherein the air compressor system data further comprises compressor performance statistics.

19. The method of claim 15, wherein the air compressor system data further comprises data relating to variance in compressor gauges and instrumentation.

20. The method of claim 15, wherein the air compressor system data further comprises data gathered during different shifts and time periods.

21. The method of claim 15, wherein the air compressor system data further comprises supply/demand data.

22. The method of claim 15, wherein the air compressor system results data further comprises compressor overhaul options, strategies for optimizing distribution system, and potential cost savings based on decreasing variance in the air compressor systems.

23. The method of claim 15, wherein the air compressor system data is manually entered into the air compressor system monitoring module.

24. The method of claim 15, wherein the air compressor system is connected to a plurality of sensors, the plurality of sensors operable for directly inputting data into the air compressor monitoring module.

25. The system of claim 15, wherein the air compressor monitoring module resides within a memory storage device of a computer system.