Motor-driven feedback mechanism

• US 6,684,987 B2
• Filed: 12/28/2001
• Issued: 02/03/2004
• Est. Priority Date: 12/28/2001
• Status: Expired due to Fees

• Current Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Original Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Inventors: Stevenson, Randy C., Pavlov, Kevin J., Stachowski, Stephen M.
• Primary Examiner(s): Schwartz, Christopher P.
• Application Number:
  US10/040,847
• Publication Number:
  US 20030122418A1
• Time in Patent Office: 767 Days
• Field of Search: 188/156, 188/158, 180/334, 745/12, 192/219--22
• US Class Current: 188/156
• CPC Class Codes: B60T 7/042 by electrical means, e.g. using travel or force sensors
• CPC Class Codes: B60T 7/107 with electrical power assistance
• CPC Class Codes: Y10T 74/20528 Foot operated

Abstract

A motor-driven feedback mechanism for a braking pedal. A pedal is linked to a shaft and a bi-directional motor capable of operating in a first and a second direction is linked to the shaft. A gearbox is driven by the bi-directional motor and the gearbox is attached to the shaft to effect rotation of the pedal. A motor controller is linked to the motor and a microprocessor capable of controlling the motor controller is linked to the motor controller. At least one sensor for measuring a parameter of the pedal and providing feedback to the microprocessor is provided.

Claims

1. A motor-driven feedback mechanism for a braking pedal, said mechanism comprising:

a pedal linked to a shaft;

a bi-directional motor capable of operating in a first and a second direction and linked to said shaft;

a gearbox driven by said bi-directional motor and attached to said shaft to effect rotation of said pedal;

a motor controller linked to said motor;

at least a first microprocessor linked to said motor controller and being capable of controlling said motor controller;

at least one sensor for measuring a parameter of said pedal and providing feedback to said first microprocessor; and

wherein said parameter is a force applied to said pedal by an operator.

2. The motor-driven feedback mechanism for a braking pedal of claim 1, wherein when said motor is operating in said first direction, said motor assists rotation of said pedal in a first direction and when said motor is operating in said second direction, said motor resists rotation of said pedal in said first direction.

3. The motor-driven feedback mechanism for a braking pedal of claim 1, wherein said rotation of said pedal provides feedback to an operator of a vehicle.

4. The motor-driven feedback mechanism for a braking pedal of claim 3, wherein said motor further comprises a DC permanent magnet brushless motor.

5. The motor-driven feedback mechanism for a braking pedal of claim 4, wherein said motor operates in a stalled condition.

6. The motor-driven feedback mechanism for a braking pedal of claim 5, wherein said gearbox further comprises a planetary gear system.

7. The motor-driven feedback mechanism for a braking pedal of claim 6, wherein said gearbox increases torque applied to said shaft by said motor.

8. The motor-driven feedback mechanism for a braking pedal of claim 7, wherein said planetary gear system further comprises a three-stage planetary gear system.

9. The motor-driven feedback mechanism for a braking pedal of claim 8, wherein at least one of said sensors measures the displacement of said pedal upon actuation of said pedal.

10. The motor-driven feedback mechanism for a braking pedal of claim 9, wherein said first microprocessor controls the effect of said motor on said rotation of said pedal by measuring the force applied to said pedal and the displacement of said pedal through feedback supplied by said sensors.

11. The motor-driven feedback mechanism for a braking pedal of claim 10, wherein said sensors provide feedback to a second microprocessor and said second microprocessor controls the brake actuators of the vehicle.

12. The motor-driven feedback mechanism for a braking pedal of claim 11, further comprising a spring to bias said pedal toward a home position.

13. The motor-driven feedback mechanism for a braking pedal of claim 12, wherein said spring further comprises a compression spring.

14. The motor-driven feedback mechanism of claim 13, further comprising a mechanical stop defining said home position of said pedal.

15. The motor-driven feedback mechanism for a braking pedal of claim 12, wherein said spring further comprises a torsion spring.

16. A motor-driven feedback mechanism, said mechanism comprising:

a pedal pivotally mounted to a frame via a shaft;

a bi-directional motor capable of applying resistance to rotation and assistance to rotation of said pedal;

a means for measuring a least one parameter of said pedal;

a means for analyzing said at least one parameter of said pedal; and

a means for controlling said bi-directional motor to adjust the direction and speed of said bi-directional motor in response to said at least one measured parameter of said pedal.

17. The motor-driven feedback mechanism of claim 16, wherein said means for measuring at least one parameter of said pedal is a sensor measuring the force applied to said pedal.

18. The motor-driven feedback mechanism of claim 17, wherein a second means for measuring at least one parameter of said pedal is a sensor measuring the displacement of said pedal.

19. The motor-driven feedback mechanism of claim 18, wherein said means for analyzing said at least one parameter of said pedal position further comprises a microprocessor receiving signals from said sensors.

20. The motor-driven feedback mechanism of claim 19, wherein said means for controlling said bi-directional motor is said microprocessor, said microprocessor controlling the direction of rotation and power of said bi-directional motor through a motor controller.

21. The motor-driven feedback mechanism of claim 20, further comprising a gearbox driven by said bi-directional motor and linked to said pedal.

22. The motor-driven feedback mechanism of claim 21, wherein said sensors provide measurements to a second microprocessor which controls a braking system of a vehicle.

23. A method for providing force feedback to an operator of a shaft-mounted pedal, said method comprising the steps of:

measuring at least one parameter of a pedal pivotally linked to a frame;

analyzing said at least one parameter to determine operator intent;

signaling a motor controller; and

variably adjusting the direction of rotation and power of a motor to provide mechanical assistance to rotation and resistance to rotation of said pedal and shaft.

24. The method of claim 23, wherein said step of measuring said at least one parameter is performed by a first sensor measuring the rotational displacement of said pedal and a second sensor measuring the force applied to said pedal by an operator.

25. The method of claim 24, wherein said step of analyzing at least one parameter of said pedal is performed by a microprocessor.

26. The method of claim 25, wherein said motor is a bi-directional motor attached to said pedal.