Molded imager optical package and miniaturized linear sensor-based code reading engines

• US 6,685,092 B2
• Filed: 06/15/2001
• Issued: 02/03/2004
• Est. Priority Date: 06/15/2001
• Status: Active Grant

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Symbol Technologies, Inc. (Zebra Technologies Corporation)
• Inventors: Carlson, Bradley S., Mazz, Thomas, Patel, Mehul, Bianculli, Thomas D.
• Primary Examiner(s): Lee, Michael G.
• Assistant Examiner(s): NGUYEN, KIMBERLY D
• Application Number:
  US09/880,906
• Publication Number:
  US 20030024986A1
• Time in Patent Office: 963 Days
• Field of Search: 235/462.45, 235/472.01, 235/454, 235/456, 235/380, 235/455
• US Class Current: 235/454
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners

Abstract

Molded imager optical packages are disclosed which are particularly adapted for use in miniaturized, linear sensor-based code reading engines. The package may include a one-dimensional solid state photo sensor with a small number of cells. A low F-number optical system may be integrally molded in the sensor packaging.

Claims

1. An apparatus for an optical code reader comprising:

a one-dimensional solid state photo sensor for producing electronic signals corresponding to a target optical code symbol;

means for focusing light from the target optical code symbol on the photo sensor including at least one lens surface spaced less than 15 mm from the solid state photo sensor and for providing an aperture, such that the reader has an F-number of 15 or less, said light focusing means being fabricated from a clear compound having an index of refraction greater than 1 and encasing at least a portion of said photo sensor such that said photo sensor and compound form a solid unitary body;

aperture means for limiting the transmission of light through at least a portion of said clear compound; and

electronic digitizer means for converting the electronic signals from the solid state photo sensor to bit content of the target symbol.

2. The apparatus of claim 1, wherein the solid state photo sensor has less than 1024 cells.

3. The apparatus of claim 1, wherein the at least one lens surface is spaced at a maximum of 5 mm from the solid state photo sensor and the F-number is equal to 5 or less.

4. The apparatus of claim 1, wherein the apparatus has a maximum volume of one cubic centimeter.

5. The apparatus of claim 1, wherein the apparatus can read 6.6 mil density bar codes, through a working range of at least between {fraction (11/2)} and 4.6 inches.

6. The apparatus of claim 1, wherein the photo sensor cells are rectangular with an aspect ratio of at least 8:

1.

7. The apparatus of claim 1, wherein the photo sensor has no more than 512 rectangular cells which are less than 10 μ

m wide.

8. The apparatus of claim 1, wherein the apparatus has a cats-eye shaped aperture with a major axis of 3 mm and a minor axis of 1 mm.

9. The apparatus of claim 1, wherein the apparatus has an elliptical shaped aperture.

10. The apparatus of claim 1, wherein the apparatus has a focus distance of between 2 and 6 inches and reads standard bar code symbols at that distance without supplemental illumination.

11. The apparatus of claim 10, wherein the apparatus reads such bar code symbols in ambient light conditions of 5 foot-candle or less.

12. The apparatus of claim 10, wherein the apparatus reads such bar code symbols in ambient light conditions of 0.5 foot-candle or less.

13. An apparatus for an optical code reader comprising:

a one-dimensional solid state photo sensor having 500 cells or less for producing electronic signals corresponding to a target optical code symbol; and

means for focusing an image of the target optical symbol on the photo sensor, the focusing means having an F-number less than 3 and a focal length of 5 mm, said focusing means being fabricated from a clear compound having an index of refraction greater than 1 and encasing at least a portion of said photo sensor such that said photo sensor and compound form a solid unitary body.

14. An apparatus for an optical code reader comprising:

a one-dimensional solid state photo sensor having an array of cells for producing electronic signals corresponding to a target optical code symbol;

means for focusing light from the target optical code symbol on the photo sensor;

having at least one lens surface spaced a distance of less than 5 mm from the solid state photo sensor, said lens fabricated from a portion of a clear compound encasing at least a portion of said photo sensor such that said photo sensor and compound form a solid unitary body, said clear compound having an index of refraction greater than 1 and providing an aperture such that the focusing means has an F-number less than 10; and

an electronic digitizer for converting electronic signals from the photo sensor such that the ratio of the number of cells representing information from the target optical code symbol to the number of modules represented in target code focused on the photo sensor by the focusing means is one to one or less.

15. The apparatus of claim 14, wherein the electronic digitizer is implemented with a microprocessor and software.