Plate adapter for flexible half couplings

• US 6,685,570 B2
• Filed: 01/22/2002
• Issued: 02/03/2004
• Est. Priority Date: 01/22/2002
• Status: Active Grant

• Current Assignee: Regal Beloit America, Inc.
• Original Assignee: Kop-Flex
• Inventors: Corcoran, Joseph P., Zilberman, Jossef, Munyon, Robert E.
• Primary Examiner(s): Browne, Lynne H.
• Assistant Examiner(s): THOMPSON, KENNETH L
• Application Number:
  US10/054,769
• Publication Number:
  US 20030139216A1
• Time in Patent Office: 742 Days
• Field of Search: 464/69, 464/91, 464/93, 464/94, 464/96, 464/98, 464/99, 403/1, 403/11, 403/335, 403/336, 403/220
• US Class Current: 464/94
• CPC Class Codes: F16B 2200/503 the flange being separate from the elements to be connected
• CPC Class Codes: F16D 3/68 the elements being made of rubber or similar material
• CPC Class Codes: Y10T 403/16 with adjunctive protector, broken parts retainer, repair, assembly or disassembly feature

Abstract

An improved plate adapter for use with flexible couplings is disclosed which incorporates radially outwardly disposed pilot flanges for engagement with the hub and sleeve of the half coupling which pilot flanges are designed to form a pressfit relationship with the mating surfaces of the hub and sleeve. A suitable bolting arrangement is provided to aid in fitting of the adapter plate to the half coupling as well as to assist in removal of same. Additionally, the fastener arrangement enables fine adjustment of the radial runout of the sleeve of the half coupling relative to the axis of rotation of the shaft to which the half coupling is secured.

Claims

1. A plate adapter for rigidizing a flexible coupling half, said flexible coupling half including a hub adapted to be secured to the shaft of a rotating apparatus and a sleeve interconnected with said hub by means of a flexible disk pack, said plate adapter comprising:

a main body having a first portion engageable with said hub and an annular flange extending radially from said main body; and

a pilot flange projecting from said annular flange, said pilot flange sized to form an interference fit with a portion of said sleeve;

wherein said plate adapter is spaced away from the flexible disk pack and adapted to rigidize the flexible coupling half when attached thereto.

2. A plate adapter as set forth in claim 1 wherein said pilot flange includes a generally radially inwardly facing surface, said inwardly facing surface forming a press fit relationship with said sleeve.

3. A plate adapter as set forth in claim 1 wherein said flange includes a plurality of circumferentially spaced bores positioned so as to be alignable with bores provided on said sleeve, said bores being adapted to receive fasteners for securing said plate adapter to said coupling.

4. A plate adapter as set forth in claim 3 wherein said flange includes a plurality of threaded jacking holes, said jacking holes being adapted to receive threaded fasteners for aiding in removal of said plate adapter from said coupling.

5. A plate adapter as set forth in claim 1 wherein said plate adapter includes a second pilot flange provided on said main body, said second pilot flange being engageable with said hub.

6. A plate adapter as set forth in claim 5 wherein said second pilot flange is adapted to form a press fit engagement with said hub.

7. A plate adapter as set forth in claim 6 wherein said main body includes a plurality of generally axially extending bores adapted to accommodate fasteners for use in drawing said second pilot into assembled relationship with said hub.

8. A plate adapter as set forth in claim 7 wherein said main body includes a second plurality of jacking holes, said jacking holes being adapted to accommodate fasteners for use in removal of said plate adapter from said hub.

9. A rigidized flexible coupling half comprising:

a hub secured to a rotatable shaft of a driven or a driving machine;

a sleeve telescopically receiving a portion of said hub in one end thereof;

a flexible disk pack secured to said sleeve and to said hub and being operative to transmit rotational forces therebetween; and

a plate adapter having a first pilot flange overengaging a portion of said sleeve to rigidly position said plate adapter relative to said sleeve and a second pilot flange engageable with said hub in a press fit relationship to rigidly position said hub with respect to said plate adapter;

wherein said plate adapter is adapted to simulate the weight of the half coupling of the other of the driven or driving machine.

10. A rigidly flexible coupling half as set forth in claim 9 wherein said plate adapter includes a generally axially facing shoulder engageable with said hub, the engagement of said shoulder with said hub allowing for slight angular adjustment of the axis of said plate adapter relative to the axis of said hub.

11. A rigidized flexible coupling half as set forth in claim 10 wherein said second pilot flange is positioned radially adjacent said shoulder.

12. A rigidized flexible coupling half as set forth in claim 9 wherein said plate adapter includes a first plurality of jacking holes, each of said jacking holes being adapted to accommodate a fastener for exerting a force between said plate adapter and said sleeve to aid in disengaging said first pilot flange from said sleeve.

13. A rigidized flexible coupling half as set forth in claim 12 wherein said plate adapter includes a second plurality of jacking holes, each of said second plurality of jacking holes being adapted to accommodate fasteners for exerting a force between said plate adapter and said hub to aid in disengaging said second pilot flange from said hub.

14. A rigidized flexible coupling half as set forth in claim 13 further comprising a plurality of fasteners for securing said plate adapter to said sleeve, said fasteners being operative to aid in moving said first pilot flange into a press fit relationship with said sleeve during assembly of said plate adapter to said coupling.

15. A rigidized flexible coupling half as set forth in claim 14 further comprising a second plurality of fasteners, said second plurality of fasteners being operative to aid in moving said second pilot flange into a press fit relationship with said hub during assembly of said plate adapter to said coupling.

16. A rigidized flexible coupling half as set forth in claim 15 wherein said second plurality of fasteners also operate to secure said plate adapter to said hub.

17. A rigidized flexible coupling half as set forth in claim 15 wherein said second plurality of fasteners further operates to enable adjustment of the radial runout of said sleeve.

18. A rigidized flexible coupling half as set forth in claim 15 further comprising a third plurality of fasteners, said third plurality of fasteners extending between said sleeve and said hub.

19. A rigidized flexible coupling half as set forth in claim 9 wherein said sleeve is positioned in spaced surrounding relationship to said hub and said plate adapter operates to precisely position said sleeve relative to said hub.

20. A rigidized flexible coupling half comprising:

a hub adapted to be secured to a shaft, said hub having a plurality of radially outwardly extending circumferentially spaced ears and an end face;

a sleeve having a throughbore having one end positioned in surrounding spaced relationship to a portion of said hub;

a flexible annular disk pack secured to each of said ears and secured to said sleeve at locations circumferentially spaced from said ears;

an adapter plate located axially opposite the one end and having a first flange portion overengaging an outer peripheral surface of said sleeve and a second flange portion overengaging a peripheral surface of said hub adjacent said end face to thereby rigidly retain said sleeve in a predetermined position relative to said hub whereby check runs of said apparatus may be conducted without removal of said rigidized flexible coupling half from said shaft.

21. A rigidized flexible coupling half as set forth in claim 20 wherein said second flange is sized to form a press fit relationship with said peripheral surface of said hub when said hub is secured to said shaft.

22. A rigidized flexible coupling half as set forth in claim 21 wherein said first flange is sized to form a slight interference fit with said peripheral surface of said sleeve.

23. A rigidized flexible coupling half as set forth in claim 20 wherein said plate adapter extends into the other end of said sleeve and is positioned in spaced relationship to said throughbore.

24. A rigidized flexible coupling half as set forth in claim 20 wherein said plate adapter has a shoulder portion adjacent said second flange, said shoulder portion being engageable with said end face.

25. A rigidized flexible coupling half as set forth in claim 24 further comprising a first plurality of fasteners extending between said plate adapter and said hub, said fasteners being operative to facilitate adjustment of the radial runout of said plate adapter and said sleeve.

26. A rigidized flexible coupling half as set forth in claim 25 further comprising a second plurality of fasteners extending between said sleeve and said hub, said second plurality of fasteners being operative to facilitate adjustment of the radial runout of said sleeve.

27. A plate adapter for use with a flexible coupling, said flexible coupling including a hub adapted to be secured to the shaft of rotating apparatus and a sleeve interconnected with said hub by means of a flexible disk pack, said plate adapter comprising:

a main body having a first portion engageable with said hub and an annular flange extending radially from the main body;

a pilot flange projecting from said main body, said pilot flange sized to form an interference fit with a portion of said sleeve; and

a plurality of threaded jacking holes adapted to receive threaded fasteners for aiding in removal of said plate adapter from said coupling.

28. A plate adapter for rigidizing a flexible coupling half, said flexible coupling half including a hub adapted to be secured to a shaft of a rotating apparatus and a sleeve interconnected with said hub by means of a flexible disk pack, said plate adapter comprising:

a main body having a flexible pilot adapter to engage said hub in a press-fit relationship and to ensure a residual press-fit contact between said flexible pilot and said hub upon high speed rotation, and an annular flange extending from said main body; and

a pilot projecting from said annular flange extending radially from said main body, said pilot sized to form an interference fit between said main body and said sleeve;

wherein a mass distribution of the plate adapter results in an increase in said interference fit between said annular flange extending radially from said main body and said sleeve upon high speed rotation.