Methods for forming small-volume electrical contacts and material manipulations with fluidic microchannels

• US 6,685,809 B1
• Filed: 02/04/1999
• Issued: 02/03/2004
• Est. Priority Date: 02/04/1999
• Status: Expired due to Fees

• Current Assignee: Lockheed Martin Energy Research Corporation (Martin Marietta Corporation)
• Original Assignee: UT-Battelle LLC
• Inventors: Foote, Robert S., Whitten, William B., Ramsey, J. Michael, Jacobson, Stephen C., Culbertson, Christopher T.
• Primary Examiner(s): Nguyen, Nam
• Assistant Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US09/244,914
• Time in Patent Office: 1,825 Days
• Field of Search: 204/451, 204/450, 204/518, 204/520, 204/600, 204/601, 204/627, 204/630, 422/50, 422/100
• US Class Current: 204/450
• CPC Class Codes: B01D 57/02 by electrophoresis treatment of water, waste water, sewage or sludge by electrophoresis C02F1/469; electrophoretic production of compounds or non-metals C25B7/00; investigating or analysing materials by using electrophoresis G01N27/26
• CPC Class Codes: B01D 61/422 Electrodialysis
• CPC Class Codes: B01D 61/427 Electro-osmosis
• CPC Class Codes: B01D 61/445 with bipolar membranes; Water splitting
• CPC Class Codes: B01L 2200/10 Integrating sample preparation and analysis in single entity, e.g. lab-on-a-chip concept
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2400/0415 electrical forces, e.g. electrokinetic
• CPC Class Codes: B01L 2400/0418 electro-osmotic flow [EOF]
• CPC Class Codes: B01L 2400/049 vacuum
• CPC Class Codes: B01L 3/50273 characterised by the means or forces applied to move the fluids micropumps F04B19/006, of the membrane type F04B43/043
• CPC Class Codes: B01L 3/502753 characterised by bulk separation arrangements on lab-on-a-chip devices, e.g. for filtration or centrifugation separation in general B01D; microapparatus for analysis using electrophoresis G01N27/44791; sample preparation G01N1/28
• CPC Class Codes: F04B 17/00 Pumps characterised by combination with, or adaptation to, specific driving engines or motors
• CPC Class Codes: F04B 19/006 Micropumps F04B43/043 and F04B43/095 take precedence
• CPC Class Codes: G01N 27/44704 Details; Accessories
• CPC Class Codes: G01N 27/44791 Microapparatus sample containers with integrated microfluidic structures B01L3/5027

Abstract

A microfabricated device employing a bridging membrane and methods for electrokinetic transport of a liquid phase biological or chemical material using the same are described. The bridging membrane is deployed in or adjacent to a microchannel and permits either ionic current flow or the transport of gas species, while inhibiting the bulk flow of material. The use of bridging membranes in accordance with this invention is applicable to a variety of processes, including electrokinetically induced pressure flow in a region of a microchannel that is not influenced by an electric field, sample concentration enhancement and injection, as well as improving the analysis of materials where it is desired to eliminate electrophoretic bias. Other applications of the bridging membranes according to this invention include the separation of species from a sample material, valving of fluids in a microchannel network, mixing of different materials in a microchannel, and the pumping of fluids.

Claims

1. A method of controllably moving material in a microchannel device comprising the steps of:

providing a microchannel device that includes a substrate having first and second channels disposed therein, said first channel having first and second ends;

coupling said first and second channels with a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

providing a first material in said first channel; and

generating a pressure in said first channel by selectively applying an electric potential between said first channel and said second channel, whereby the first material is transported in said first channel at a desired flow rate and flow direction.

2. A method as set forth in claim 1 wherein the step of providing the microchip comprises the step of forming the microchip such that the second channel has a portion that is adjacent to the first channel in substantially parallel relation thereto and wherein the first and second channels are coupled by interposing the membranous material between said first and second channels.

3. A method as set forth in claim 1 where the membranous material is a porous glass.

4. A method as set forth in claim 1 where the membranous material is a polymeric material.

5. A method as set forth in claim 1 wherein the step of generating the pressure in the first channel comprises the step of applying an electric potential having a polarity such that the pressure generated in the first channel effects transport of the first material in a direction from the first end of the first channel toward the second end of the first channel.

6. A method as set forth in claim 1 wherein the step of generating the pressure in the first channel comprises the step of applying an electric potential having a polarity such that the pressure generated in the first channel effects transport of the first material in a direction from the second end of the first channel toward the first end of the first channel.

7. A method as set forth in claim 1 wherein the membranous material comprises a bridging channel formed in the substrate, said bridging channel having at least one dimension similar to the thickness of the electric double layer.

8. A method of controllably moving material comprising the steps of:

providing a microchannel device that includes a substrate having first and second channels disposed therein, wherein the second channel has a portion that is adjacent to the first channel in substantially parallel relation thereto;

coupling said first and second channels with a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

providing transport of a first material through said first channel; and

controlling the transport of said first material in said first channel by selectively applying an electric potential across said first and second channels and said membranous material such that the transport of the first material in a portion of said first channel adjacent to said portion of said second channel is substantially inhibited, whereby the concentration of the first material is increased in said first channel.

9. A method of purifying a material comprising the steps of:

providing a microchip that includes a substrate having at least first, second, and third channels disposed therein, said second channel having a portion that is adjacent to the first channel and said third channel having a portion that is adjacent to the first channel;

coupling said first and second channels with a membranous material that is characterized by an ability to conduct charged particles or ions while inhibiting bulk material transport therethrough;

coupling said first and third channels with a membranous material that is characterized by an ability to conduct charged particles or ions while inhibiting bulk material transport therethrough;

providing a first material in said first channel;

providing a second material in said second channel;

providing a third material in said third channel;

applying an electrical potential between said first channel and said second channel such that charged particles or ions in the first material are transported through said membranous material into said second channel; and

applying a second electrical potential between said first channel and said third channel such that charged particles or ions in the first material are transported through said membranous material into said third channel.

10. A method as set forth in claim 9 wherein the first material contains a mixture of ions and molecules of a distribution of sizes and upon applying said electrical potential, small ions in the first material are transported from the first channel to the second channel in preference to larger ions and molecules in the first material.

11. A method as set forth in claim 9 wherein no electrical potential is applied between the first and second channels, and ions or molecules diffuse through said membranous material from the first channel to the second channel.

12. A method as set forth in claim 9 wherein a first potential is applied to the first channel, a second potential is applied to the second channel and a third potential is applied to the third channel such that charged particles or ions of one polarity are transported from the first channel to the second channel and charged particles or ions of an opposite polarity are transported from the first channel to the third channel.

13. A method as set forth in claim 9 wherein no electrical potential is applied between the first, second, and third channels, and ions or molecules diffuse through said membranous materials from the first channel to the second and third channels.

14. A method as set forth in claim 9 wherein the second channel portion is in substantially parallel relation to the first channel and the third channel portion is in substantially parallel relation to the first channel.

15. A method as set forth in claim 9 wherein a first potential is applied to the second channel and a second potential is applied to the third channel such that charged particles or ions of one polarity are transported from the first channel to the second channel and charged particle or ions of an opposite polarity are transported from the first channel to the third channel.

16. A device for the manipulation of liquid phase materials, comprising:

a substrate;

a first channel formed on said substrate;

a second channel formed on said substrate;

a membrane disposed between said first and second channels, said membrane being characterized by an ability to conduct ionic current while inhibiting bulk material transport therethrough; and

means for generating a pressure in said first channel by selectively applying an electric potential between said first channel and said second channel, whereby the first material can be transported in said first channel at a desired flow rate and flow direction.

17. A device as set forth in claim 16 wherein said second channel has a portion that is adjacent to the first channel in substantially parallel relation thereto.

18. A device as set forth in claim 16 wherein the membrane comprises porous glass.

19. A device as set forth in claim 16 wherein the membrane comprises a polymeric material.

20. A device as set forth in claim 16 wherein the membrane comprises a bridging channel formed in the substrate, said bridging channel having at least one dimension similar to the thickness of the electric double layer.

21. A method of purifying a material comprising the steps of:

providing a microchip that includes a substrate having at least first and second channels disposed therein, said second channel having a portion that is adjacent to the first channel, and said first and second channels being substantially coplanar in said substrate;

coupling said first and second channels with a membranous material that is characterized by an ability to conduct charged particles or ions while inhibiting bulk material transport therethrough, said membranous material being substantially coplanar with said first and second channels;

providing a first material in said first channel;

providing a second material in said second channel; and

applying an electrical potential between said first channel and said second channel such that charged particles or ions in the first material are transported through said membranous material into said second channel.

22. A method as set forth in claim 21 wherein the second channel portion is in substantially parallel relation to the first channel.

23. A method as set forth in claim 21 wherein the first material contains a mixture of ions and molecules of a distribution of sizes and upon applying said electrical potential, small ions in the first material are transported from the first channel to the second channel in preference to larger ions and molecules in the first material.

24. A method as set forth in claim 21 wherein no electrical potential is applied between the first and second channels, and ions or molecules diffuse through said membranous material from the first channel to the second channel.

25. A method of controllably moving material in a microchannel device comprising the steps of:

providing a microchannel device that includes a substrate having first and second channels disposed therein, said first channel having first and second ends;

coupling said first and second channels with a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

providing a first material for transport in said first channel; and

controlling the transport of the first material in said first channel by selectively applying an electric potential across said first and second channels and said membranous material such that the transport of the first material in a portion of said first channel adjacent to a portion of said second channel is substantially inhibited, whereby the concentration of the first material is increased in said first channel.

26. A method of controllably moving material in a microchannel device comprising the steps of:

providing a microchannel device that includes a substrate having first, second, and third channels disposed therein;

coupling said first and second channels with a first membrane that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

coupling said first and third channels with a second membrane that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough, said third channel being coupled to said first channel at predetermined distance from said second channel along said first channel;

providing a first material in said first channel; and

generating first and second pressures in said first channel by selectively applying an electric potential between the second channel and the third channel, whereby the first material is transported in said first channel at a desired flow rate and flow direction.

27. A method as set forth in claim 26 wherein the step of generating the first and second pressures comprises the step of applying an electrical potential having a polarity such that the first pressure is a subambient pressure and the second pressure is a superambient pressure, whereby the first material is transported in a direction from a first end of said first channel toward a second end of said first channel.

28. A device for the manipulation of liquid phase materials, comprising:

a substrate;

a first channel disposed in said substrate and containing a first material, said first channel having first and second ends;

an electrode made of a spatially defined electrically conducting material, said electrode being in electrical contact with said first channel at a location along said first channel that is intermediate the first and second ends thereof;

a coverplate formed of a gas permeable material;

said coverplate and said substrate being mated together such that the coverplate seals the first channel; and

means for generating a pressure in said first channel by selectively applying an electric potential between the first end of said first channel and said electrode, whereby the first material can be transported in said first channel at a desired flow rate and flow direction.

29. A device as set forth in claim 28 wherein the electrode is formed on the coverplate.

30. A device as set forth in claim 29 wherein the electrode is formed on the substrate.

31. A device for the manipulation of liquid phase materials, comprising:

a substrate;

a first channel formed on said substrate;

a second channel formed on said substrate;

a third channel formed on said substrate;

a first membrane disposed between said first and second channels, said first membrane being characterized by an ability to conduct ionic current while inhibiting bulk material transport therethrough;

a second membrane disposed between said first and third channels at a predetermined distance from said second channel along said first channel, said second membrane being characterized by an ability to conduct ionic current while inhibiting bulk material transport therethrough; and

means for generating first and second pressures in said first channel by selectively applying an electric potential between said second channel and said third channel, whereby the first material can be transported in said first channel at a desired flow rate and flow direction.

32. A device as set forth in claim 31 wherein each of said membranes comprises porous glass.

33. A device as set forth in claim 31 wherein each of said membranes comprises a polymeric material.

34. A device as set forth in claim 31 wherein each of said membranes comprises a bridging channel formed in the substrate, said bridging channel having at least one dimension similar to the thickness of the electric double layer.

35. A method of controllably moving material comprising the steps of:

providing a microchip that includes at least first, second, third, and fourth channels formed in a substrate, each of said channels having a first end in communication with fluidic material, said first, second, third and fourth channels communicating at a first intersection, and said first channel and said second channel having respective first and second electrical contacts disposed between their respective first ends and said first intersection, said electrical contact comprising a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

generating a first pressure in said first channel by applying a first electrical potential between said first end of said first channel and the first electrical contact and generating a second pressure in said second channel by applying a second electrical potential between said first end of said second channel and the second electrical contact; and

applying said first and second electrical potentials with a first combination of magnitudes and polarities such that a fluidic material is transported from said first channel to the fourth channel.

36. A method as set forth in claim 35 wherein after the step of the applying the electrical potentials, said first and second electrical potentials are applied with a second combination of magnitudes and polarities such that the fluidic material is transported from said first channel to the third channel.

37. A method as set forth in claim 36 further comprising the step of applying the first and second electrical potentials with the first combination of magnitudes and polarities after the second applying step such that the flow of the fluidic material from the first channel to the fourth channel is restored.

38. A method of controllably moving material comprising the steps of:

providing a microchip that includes at least first, second, third, and fourth channels formed in a substrate, each of said channels having a first end in communication with fluidic material, said first, second, third and fourth channels communicating at a first intersection, and said third channel and said fourth channel having respective third and fourth electrical contacts disposed between their respective first ends and said first intersection, said electrical contact comprising a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

generating a first pressure in said third channel by applying a first electrical potential between said first end of said third channel and the third electrical contact and generating a second pressure in said fourth channel by applying a second electrical potential between said first end of said fourth channel and the fourth electrical contact; and

applying said first and second electrical potentials with a first combination of magnitudes and polarities such that a fluidic material is transported from said first channel to the fourth channel.

39. A method as set forth in claim 38 wherein after the step of the applying the electrical potentials, said first and second electrical potentials are applied with a second combination of magnitudes and polarities such that the fluidic material is transported from said first channel to the third channel.

40. A method as set forth in claim 39 further comprising the step of applying the first and second electrical potentials with the first combination of magnitudes and polarities after the second applying step such that the flow of the fluidic material from the first channel to the fourth channel is restored.

41. A method of controllably moving material comprising the steps of:

(a) providing a microchip that includes at least first, second, third, and fourth channels formed in a substrate, said first, second, third, and fourth channels having respective first ends in communication with fluidic material, said first, second, third and fourth channels communicating at a first intersection, and having respective first, second, third, and fourth electrical contacts disposed between their respective first ends and said first intersection, said electrical contact comprising a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough;

(b) generating a pressure in said first channel by applying an electrical potential between the first end of said first channel and the first electrical contact, generating a pressure in said second channel by applying an electrical potential between the first end of said second channel and the second electrical contact, and generating a pressure in said third channel by applying an electrical potential between the first end of said third channel and the third electrical contact; and

(c) applying the respective electrical potentials with a first combination of magnitudes and polarities such that a fluidic material is transported from said second channel into the fourth channel.

42. A method as set forth in claim 41 comprising the following step after step (c):

(d) generating a pressure in said second channel by applying an electrical potential between the first end of said second channel and the second electrical contact, generating a pressure in said third channel by applying an electrical potential between the first end of said third channel and the third electrical contact, and generating a pressure in said fourth channel by applying an electrical potential between the first end of said fourth channel and the fourth electrical contact, wherein said electrical potentials are applied with a second combination of magnitudes and polarities such that the fluidic material is transported from said intersection into the third channel.

43. A method as set forth in claim 42 comprising the step of repeating steps (b) and (c) after step (d).

44. A method of controllably moving material comprising the steps of:

(a) providing a microchip that includes at least first, second, third, and fourth channels formed in a substrate, said first, second, third, and fourth channels having respective first ends in communication with fluidic material, said first, second, third and fourth channels communicating at a first intersection, said first and fourth channels having respective first and fourth electrical contacts disposed between their respective first ends and said first intersection, said electrical contact comprising a membranous material that is characterized by an ability to conduct ionic current while inhibiting bulk material flow therethrough, and said first, second, and third channels being dimensioned to provide predetermined proportions of the first, second, and third fluidic materials at said intersection when said fluidic materials are flowing in said first, second, and third channels toward said intersection; and

(b) generating a pressure in said fourth channel by applying an electrical potential between the first end of said fourth channel and the fourth electrical contact, said electrical potential having a combination of magnitude and polarity such that a fluidic material is transported from said second channel to the fourth channel.

45. A method as set forth in claim 44 comprising the following step after step (b):

(c) generating a pressure in said first channel by applying an electrical potential between the first end of said first channel and the first electrical contact, wherein said electrical potential is applied with a combination of magnitude and polarity such that the fluidic material is transported from said intersection into the third channel.

46. A method as set forth in claim 45 further comprising the step of repeating step (b) after step (c).