Heating element
First Claim
Patent Images
1. A heating element having a heating film comprising:
- (a) a flexible electrically nonconductive support layer including a polymeric material;
(b) a flexible electrically nonconductive cover layer including a polymeric material; and
(c) a substantially metallic conductive layer substantially sandwiched between the cover layer and the support layer for forming the heating film wherein;
i) the film includes one or more outer edges defining a periphery of the film;
ii) the film includes a plurality of recesses forming a conductive path for guiding current through the conductive layer, each of the plurality of recesses extending into the film from the one or more outer edges of the film;
iii) the film includes at least one slit extending through the film and extending substantially entirely along the conductive path internal of the one or more edges, the slit forming the conductive path into a plurality of conductive strips extending along the conductive path, the slit extending from adjacent a first end of the conductive path to adjacent a second end of the conductive path; and
(d) a first contact area and a second contact area, the first contact area and the second contact area being in electrical communication with the conductive path for electrically connecting the path to a power source; and
wherein the heating film is located below a cover layer of a seat of an automotive vehicle and wherein the support layer and a cover layer are integrally joined at the boundaries of the at least one slit.
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Abstract
A heating element comprises a heating film having an electrically nonconductive support layer and a conductive layer. The conductive layer of the present invention comprises a metallic layer or material that is deposited onto the support layer. The heating element system is suitable for integration into the seating surface or backrest surface of an automotive vehicle which may also comprise additional components such as upholstered units and sensors to facilitate the comfort of the occupant of the vehicle.
78 Citations
21 Claims
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1. A heating element having a heating film comprising:
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(a) a flexible electrically nonconductive support layer including a polymeric material;
(b) a flexible electrically nonconductive cover layer including a polymeric material; and
(c) a substantially metallic conductive layer substantially sandwiched between the cover layer and the support layer for forming the heating film wherein;
i) the film includes one or more outer edges defining a periphery of the film;
ii) the film includes a plurality of recesses forming a conductive path for guiding current through the conductive layer, each of the plurality of recesses extending into the film from the one or more outer edges of the film;
iii) the film includes at least one slit extending through the film and extending substantially entirely along the conductive path internal of the one or more edges, the slit forming the conductive path into a plurality of conductive strips extending along the conductive path, the slit extending from adjacent a first end of the conductive path to adjacent a second end of the conductive path; and
(d) a first contact area and a second contact area, the first contact area and the second contact area being in electrical communication with the conductive path for electrically connecting the path to a power source; and
wherein the heating film is located below a cover layer of a seat of an automotive vehicle and wherein the support layer and a cover layer are integrally joined at the boundaries of the at least one slit. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A heating element having a heating film comprising:
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(a) a flexible electrically nonconductive support layer including a polymeric material selected from a polyester or a polyimide;
(b) a flexible electrically nonconductive cover layer including a polymeric material selected from a polyester or a polyimide; and
(c) a substantially metallic conductive layer substantially sandwiched between the cover layer and the support layer for forming the heating film wherein;
i) the film includes one or more outer edges defining a periphery of the film;
ii) the film includes a plurality of recesses forming a conductive path for guiding current through the conductive layer, the conductive path having a first end and a second end, each of the plurality of recesses extending into both the support layer and the cover layer of the film from adjacent the one or more outer edges of the film;
iii) the film includes at least one slit extending through the film and extending along the conductive path internal of the one or more edges, the slit forming the conductive path into a plurality of conductive strips extending along the conductive path; and
iv) the film includes a first plurality of connection points adjacent the first end of the conductive path and a second plurality of connection points adjacent the second end of the conductive path;
the first and second plurality of connection points electrically connecting the plurality of conductive strips such that the potential for each of the conductive strips is substantially uniform along the conductive path; and
(d) a first contact area and a second contact area, the first contact area and the second contact area respectively being in electrical communication with the first end and the second end of the conductive path for electrically connecting the first end and the second end to a power source. - View Dependent Claims (14, 15, 16, 17, 18, 19)
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20. A heating element having a heating film comprising:
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(a) a flexible electrically nonconductive support layer including a polymeric material selected from a polyester or a polyimide;
(b) a flexible electrically nonconductive cover layer including a polymeric material selected from a polyester or a polyimide; and
(c) a substantially metallic copper conductive layer substantially sandwiched between the cover layer and the support layer for forming the heating film, the conductive layer having a thickness between 0.05 and 1 micrometer, the heating film having a thickness between 20 and 150 micrometers for achieving high stability and functionality, wherein;
i) the film includes one or more outer edges defining a periphery of the film;
ii) the film includes a plurality of recesses forming a conductive path for guiding current through the conductive layer, the conductive path having a first end and a second end, each of the plurality of recesses extending into both the support layer and the cover layer of the film from adjacent the one or more outer edges of the film;
iii) the film includes a plurality of slits extending through both the support layer and the cover layer of the film and extending substantially entirely along the conductive path internal of the one or more edges, the plurality of slits forming the conductive path into a plurality of conductive strips extending along the conductive path, the plurality of slits extending from adjacent the first end of the conductive path to adjacent the second end of the conductive path; and
iv) the film includes a first plurality of connection points adjacent the first end of the conductive path and a second plurality of connection points adjacent the second end of the conductive path, the first and second plurality of connection points electrically connecting the plurality of conductive strips such that the potential for each of the conductive strips is substantially uniform for each of the plurality of conductive strips along the conductive path and each of the conductive strips are substantially the same length; and
v) the heater film is sized to fit within a seat of an automotive vehicle;
(d) a first contact area and a second contact area, the first contact area and the second contact area respectively being in electrical communication with the first end and the second end of the conductive path for electrically connecting the first end and the second end to a power source, the first contact area being adjacent the first end of the conductive path and the second contact area being adjacent the second end of the conductive path;
wherein the heating film is located below a cover layer of a seat of an automotive vehicle. - View Dependent Claims (21)
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Specification