Inductive power transmission and distribution apparatus using a coaxial transformer

• US 6,686,823 B2
• Filed: 04/29/2002
• Issued: 02/03/2004
• Est. Priority Date: 04/29/2002
• Status: Expired due to Fees

• Current Assignee: Murata Machinery Limited (Muratec)
• Original Assignee: PRI Automation, Inc. (Azenta, Inc.)
• Inventors: Doherty, Brian J., Gaudreau, Marcel P. J., Arntz, Floyd D., Roth, Ian S.
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): Poker, Jennifer A
• Application Number:
  US10/134,804
• Publication Number:
  US 20030201862A1
• Time in Patent Office: 645 Days
• Field of Search: 336/173, 336/174, 336/175, 336/229, 336/92, 296/021
• US Class Current: 336/174
• CPC Class Codes: B60L 5/005 without mechanical contact between the collector and the power supply line
• CPC Class Codes: B60L 5/40 for collecting current from lines in slotted conduits
• CPC Class Codes: B60M 1/34 in slotted conduits
• CPC Class Codes: B60M 7/003 for vehicles using stored power (e.g. charging stations)
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10

Abstract

A coaxial inductive power transfer and distribution apparatus includes a stationary primary conductor and a mobile secondary coil magnetically coupled together to provide for inductive power transfer therebetween. A return conductor that is stationary is mechanically coupled to the primary conductor and ensures the position stability of the primary conductor with respect to the moveable secondary coil. The return conductor also includes an air gap in which a support member for the mobile secondary coil is disposed within. The mobile secondary winding includes a high permeability toroidal core that is coaxially disposed about, and spaced apart from, the primary conductor. A multi-turn coil is radially disposed about the high permeability toroidal core. The support member for the mobile secondary winding extends through the air gap in the return conductor to the exterior of the return conductor, where it may be coupled to an electric vehicle.

Claims

1. An inductive power transfer apparatus for transferring power from a power source comprising:

a primary conductor having a longitudinal axis, the primary conductor extending in the longitudinal direction, the primary conductor having a first end and a second end;

a return conductor surrounding the primary conductor and spaced apart therefrom;

a first support element configured and arranged to secure the center conductor in place;

the primary conductor electrically coupled to the power source and receiving power therefrom and the primary conductor further electrically coupled to the return conductor, the return conductor being electrically coupled to the power source to provide a return path thereto;

a moveable secondary winding including a high permeability toroidal core coaxially disposed about the center conductor and spaced apart therefrom forming a first air gap, the toroidal core including a second air gap, the first support element disposed within the second air gap, the secondary winding further including a multi-turn coil disposed radially about a portion of the high permeability toroidal core;

a second support element configured and arranged to support the high permeability core and the multi-turn coil; and

whereby an alternating current imposed upon the primary conductor by the power source generates a magnetic field that is magnetically coupled to the multi-turn coil and induces a voltage therein.

2. The inductive power transfer apparatus of claim 1, wherein the first support element is coupled to the primary conductor and connected to the inner surface of the return conductor.

3. The inductive power transfer apparatus of claim 1, wherein the second support element includes a first support section coaxially disposed about the high permeability core and the multi-turn coil, the support member further including a flange end and a connecting element connecting the first support section and the flange end, the connecting element disposed within the second air gap and extending beyond the exterior surface, wherein the flange end is spaced apart from the exterior surface.

4. The inductive power transfer apparatus of claim 1 wherein the return conductor is composed of aluminum.

5. The inductive power transfer apparatus of claim 1 wherein the first support element is composed of aluminum, the first support element being electrically insulated from the outer conductor.

6. The inductive power transfer apparatus of claim 1 wherein the high permeability toroidal core is composed of ferrite.

7. The inductive power transfer apparatus of claim 1 wherein the high permeability toroidal core is C-shaped.

8. The inductive power transfer apparatus of claim 1 wherein the second support member is composed of aluminum.

9. The inductive power transfer apparatus of claim 1 wherein the center conductor is a Litz wire.

10. The inductive power transfer apparatus of claim 1 wherein the primary conductor is electrically coupled to the power source and receives power therefrom via a shielded coaxial conductor.

11. The inductive power transfer apparatus of claim 1 wherein the primary conductor is electrically coupled to the return conductor via a conductor having a large surface area and a thin cross sectional area.