Hybrid data communications cable

• US 6,687,437 B1
• Filed: 06/05/2000
• Issued: 02/03/2004
• Est. Priority Date: 06/05/2000
• Status: Expired due to Term

• Current Assignee: Superior Essex International IP
• Original Assignee: Essex Group Incorporated (LS Corporation)
• Inventors: McNutt, Christopher W., Starnes, James W.
• Primary Examiner(s): Zarroli, Michael C.
• Application Number:
  US09/587,562
• Time in Patent Office: 1,338 Days
• Field of Search: 385/100-113, 174/113.R, 174/113.C, 174/131.A
• US Class Current: 385/101
• CPC Class Codes: G02B 6/4407 with internal fluted support member G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4409 for ribbons
• CPC Class Codes: G02B 6/4416 Heterogeneous cables

Abstract

A hybrid data communications cable includes optical fibers and insulated electrical conductors. The cable includes an elongated filler member having a central portion, walls extending radially from the central portion and a conduit running the length of the filler member. The optical fibers are enclosed within the conduit, and at least one insulated electrical conductor is separated from another insulated electrical conductor by one or more walls of the filler member. The cable further includes a jacket that encloses the filler member and the insulated electrical conductors.

Claims

1. A hybrid data communications cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion;

a first optical fiber and a second optical fiber enclosed in the conduit;

a first group and a second group of insulated electrical conductors, the first group of insulated electrical conductors separated from the second group of insulated electrical conductors by at least one of the walls, wherein the first group and the second group of insulated electrical conductors are twisted pairs; and

a jacket surrounding the filler member and the first and second group of insulated electrical conductors,

the conduit formed within the central portion of the filler member.

2. The hybrid data communications cable of claim 1, wherein the first optical fiber is a ribbon.

3. The hybrid data communications cable of claim 1, wherein the first optical fiber is a single-mode glass optical fiber.

4. The hybrid data communications cable of claim 1, wherein the first optical fiber is a multi-mode glass optical fiber.

5. The hybrid data communications cable of claim 1, wherein at least one of the first optical fiber and the second optical fiber are color-coded for identification purposes.

6. The hybrid data communications cable of claim 1, further including a buffering material within the conduit.

7. The hybrid data communications cable of claim 1, further comprising at least one elongated strength member embedded in the filler member.

8. The hybrid data communications cable of claim 1, further comprising elongated strength members which are one of aramid fiber, glass fiber and metal rod.

9. The hybrid data communications cable of claim 1, wherein the filler member and the optical fiber have similar coefficients of thermal expansion.

10. A hybrid data communications cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion;

an optical fiber enclosed in the conduit, the optical fiber being substantially separated from the filler member by a buffering material;

first and second insulated twisted pair electrical conductors, the first insulated twisted pair separated from the second insulated twisted pair by at least one of the walls; and

a jacket surrounding the elongated filler member and the first and the second insulated twisted pair electrical conductors.

11. A hybrid data communication, cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, wherein the filler member includes a central portion and walls extending radially from the central portion;

an optical fiber enclosed in the conduit, the optical fiber having a coefficient of thermal expansion similar to the filler;

first and second insulated twisted pairs of electrical conductors, the first insulated twisted pair separated from the second insulated twisted pair by at least one of the walls; and

a jacket surrounding the elongated filler member and the first and second insulated twisted pairs of electrical conductors.

12. A hybrid data communications cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion, the conduit formed in at least one of the walls of the filler member;

a first optical fiber enclosed in the conduit;

a first group and a second group of insulated electrical conductors, the first group of insulated electrical conductors separated from the second group of insulated electrical conductors by at least one of the walls; and

a jacket surrounding the filler member and the first and second group of insulated electrical conductors.

13. The hybrid data communications cable of claim 12, wherein the first group and the second group of insulated electrical conductors are twisted pairs.

14. A hybrid data communications cable, comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion, the walls made of a polymer filled with conductive particles;

a first optical fiber enclosed in the conduit;

a first group and a second group of insulated electrical conductors, the first group of insulated electrical conductors separated from the second group of insulated electrical conductors by at least one of the walls; and

a jacket surrounding the filler member and the first and second group of insulated electrical conductors,

the conduit formed within the central portion of the filler member.

15. A hybrid data communications cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion, the walls made of an intrinsically conductive polymer;

a first optical fiber enclosed in the conduit;

a first group and a second group of insulated electrical conductors, the first group of insulated electrical conductors separated from the second group of insulated electrical conductors by at least one of the walls; and

a jacket surrounding the filler member and the first and second group of insulated electrical conductors,

the conduit formed within the central portion of the filler member.

16. A hybrid data communications cable comprising:

a filler member having a longitudinal axis and a conduit formed therein approximately parallel to the longitudinal axis, the filler member having a central portion and walls extending radially from the central portion, the filler member comprising reinforcing particles;

a first optical fiber enclosed in the conduit;

a first group and a second group of insulated electrical conductors, the first group of insulated electrical conductors separated from the second group of insulated electrical conductors by at least one of the walls; and

a jacket surrounding the filler member and the first and second group of insulated electrical conductors,

the conduit formed within the central portion of the filler member.