System and method for flow/pressure boosting in a subsea environment

• US 6,688,392 B2
• Filed: 05/23/2002
• Issued: 02/10/2004
• Est. Priority Date: 05/23/2002
• Status: Expired due to Term

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Shaw, Christopher Kempson
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): Beach, Thomas A.
• Application Number:
  US10/154,099
• Publication Number:
  US 20030217848A1
• Time in Patent Office: 628 Days
• Field of Search: 166/357, 166/365, 166/335, 166/370, 166/105, 166/366
• US Class Current: 166/366
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00

Abstract

A system for producing hydrocarbon fluids from a subsea formation includes at least one producing well penetrating the formation for producing hydrocarbon fluids. At least one dummy well is hydraulically connected to the at least one producing well for routing the hydrocarbon fluids from the producing well to the dummy well. At least one pump is disposed in the at least one dummy well. The pump takes suction flow from the dummy well and boosts the flow energy of the discharge flow of hydrocarbon fluids.

Claims

1. A system for producing hydrocarbon fluids from a subsea formation, comprising:

at least one producing well penetrating said formation for producing hydrocarbon fluids;

at least one dummy well hydraulically connected to said at least one producing well;

at least one pump disposed in said at least one dummy well, said at least one pump taking suction flow from said at least one dummy well and imparting flow energy to a discharge flow of said hydrocarbon fluids; and

a manifold system for routing flow to the at least one dummy well.

2. The system of claim 1 further comprising a controller for controlling said flow of hydrocarbon fluids from said at least one pump.

3. The system of claim 1 wherein the at least one dummy well is a cased well.

4. The system of claim 1 further comprising a wellhead adapted to support said at least one pump in said at least one dummy well.

5. The system of claim 4 further comprising a liner extending from said wellhead to a position near a bottom of said at least one dummy well, said liner surrounding and sealed to said at least one pump and channeling said discharge flow to said wellhead.

6. The system of claim 1 wherein said at least one pump is supported in said at least one dummy well by a section of coiled tubing.

7. The system of claim 1 wherein said at least one pump is driven by an electric motor.

8. The system of claim 1 wherein the at least one pump is retrievably insertable in said at least one dummy well from a surface vessel.

9. The system of claim 1 further comprising at least one sensor for detecting at least one parameter of interest for controlling said hydrocarbon flow.

10. The system of claim 9 wherein the at least one parameter of interest is selected from the group consisting of (i) wellhead pressure at the producing well;

(ii) hydrocarbon flow rate at the producing well;

(iii) gas fraction at the wellhead;

(iv) pressure in the dummy well;

(v) pump discharge pressure; and

(vi) pump discharge flow rate.

11. The system of claim 2 wherein the controller is located at the at least one dummy well.

12. The system of claim 2 wherein the controller is located at a subsea location spaced apart from said at least one dummy well.

13. The system of claim 2 wherein the controller is located at a surface location.

14. The system of claim 1 wherein the flow of hydrocarbon fluid is a multiphase flow.

15. The system of claim 1 wherein the manifold system comprises a plurality of remotely controlled valves for routing said flow.

16. The system of claim 1 further comprising a remotely controlled bypass system for allowing the flow of hydrocarbon fluid to bypass said at least one dummy well.

17. The system of claim 1 wherein the at least one pump is a submersible pump.

18. A system for imparting flow energy to a flow of hydrocarbon fluids in a subsea environment, comprising;

at least one dummy well connected to a source of the flow of hydrocarbon fluids;

at least one pump disposed at a predetermined depth in said at least one dummy well, said at least one pump taking suction flow from said at least one dummy well and imparting flow energy to a discharge flow of said hydrocarbon fluids; and

a manifold system for routing flow to the at least one pump.

19. The system of claim 18 further comprising a controller for controlling said flow of hydrocarbon fluids from said at least one pump.

20. The system of claim 18 wherein the at least one dummy well is a cased well.

21. The system of claim 18 further comprising a wellhead adapted to support said at least one pump in said at least one dummy well.

23. The system of claim 18 wherein said at least one pump is supported in said at least one dummy well by a section of coiled tubing.

24. The system of claim 18 wherein said at least one pump is driven by an electric motor.

25. The system of claim 18 wherein the at least one pump is retrievably insertable in said at least one dummy well from a surface vessel.

26. The system of claim 18 further comprising at least one sensor for detecting at least one parameter of interest for controlling said hydrocarbon flow.

27. The system of claim 26 wherein the at least one parameter of interest is at least one of (i) hydrocarbon flow rate;

(ii) hydrocarbon flow gas fraction;

(iii) pressure in the dummy well;

(iv) pump discharge pressure; and

(v) pump discharge flow rate.

28. The system of claim 18 wherein the controller is located at the at least one dummy well.

29. The system of claim 18 wherein the controller is located at a subsea location spaced apart from said at least one dummy well.

30. The system of claim 18 wherein the controller is located at a surface location.

31. The system of claim 18 wherein the hydrocarbon flow is a multiphase flow.

32. The system of claim 18 wherein the predetermined depth is selected to substantially maximize the efficiency of said at least one pump.

33. The system of claim 18 wherein the manifold system comprises a plurality of remotely controlled valves for routing said flow.

34. The system of claim 18 wherein the at least one pump is a submersible pump.

35. The system of claim 18 further comprising a remotely controlled bypass system for allowing the flow of hydrocarbon fluid to bypass said at least one dummy well.

22. The system of claim 22 further comprising a liner extending from said wellhead to a position near a bottom of said dummy well, said liner surrounding and sealed to said at least one pump and channeling said discharge flow to said wellhead.

36. A method for producing hydrocarbon fluids from a subsea formation, comprising;

installing at least one pump in at least one dummy well hydraulically connected to at least one producing well, said at least one dummy well acting as a suction reservoir for said at least one pump;

hydraulically routing said production flow from said at least one producing well through a manifold system to said at least one dummy well;

imparting flow energy to said production flow using said at least one pump.

37. The method of claim 36 wherein the at least one pump is a submersible pump.

38. The method of claim 36 wherein the at least one pump is retrievably insertable in said at least one dummy well by a surface vessel.

39. The method of claim 36, further comprising detecting at least one parameter of interest for controlling said production flow.

40. The method of claim 39 wherein the at least one parameter of interest is at least one of (i) wellhead pressure at the producing well;

(ii) hydrocarbon flow rate at the producing well;

(iii) gas fraction at the wellhead;

(iv) pressure in the dummy well;

(v) pump discharge pressure; and

(vi) pump discharge flow rate.

41. The method of claim 39 further comprising controlling said production flow with a subsea controller.