Fine adjustment device for gas pressure regulators

• US 6,691,735 B1
• Filed: 10/07/1999
• Issued: 02/17/2004
• Est. Priority Date: 10/07/1999
• Status: Expired due to Fees

• Current Assignee: Designgasparts, Inc.
• Original Assignee: Uwe Harneit
• Inventors: Harneit, Uwe
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US09/413,950
• Time in Patent Office: 1,594 Days
• Field of Search: 137/505, 137/505.11, 137/524, 137/315.15, 164/23, 164/27, 164/33, 164/41, 16D/IG.24, 16D/IG.40, 16D/IG.41
• US Class Current: 137/524
• CPC Class Codes: F16K 37/0008 Mechanical means F16K37/0075 takes precedence
• CPC Class Codes: F23N 2225/04 pressure
• CPC Class Codes: F23N 2227/20 Calibrating devices
• CPC Class Codes: G05D 16/0636 characterised by the loading device of the membrane, e.g. spring
• CPC Class Codes: Y10T 137/7793 With opening bias [e.g., pressure regulator]
• CPC Class Codes: Y10T 137/7878 With bias adjustment indicator

Abstract

The current invention describes a pressure regulator for a gas burner that allows a consumer to make adjustments to the pressure regulator for differences in altitude as well as differences in the design and manufacturing tolerances of the pressure regulator from the manufacturer. Many traditional gas burners require a third party, with specialized equipment and training, to make corrective adjustments to the pressure to a gas burner after the burner is sold to the consumer.

This pressure regulator incorporates a regulating curve into the pressure regulator, thus eliminating the need to remove the pressure regulator from the appliance and allowing the consumer himself to make the necessary adjustments to the burner without the assistance of a third party.

Claims

1. A regulating element, said regulating element having a shaft, said shaft having a base plate attached to a bottom end of said shaft, a top end of said shaft, said top end having a regulating knob means, said regulating knob means consists of said top end having an externally threaded portion and a knurled portion located below said externally threaded portion, an indexing means, said indexing means being positioned perpendicular to a longitudinal axis of said shaft and extending outwards from said shaft;

said regulating knob means further consists of a regulating knob having a first central hole, a horizontal plate, said horizontal plate bifurcating said first central hole creating a lower cavity and an upper recess, said horizontal plate having a second central hole connecting said lower cavity with said upper recess, said second central hole providing a tight frictional fit when said shaft of said regulating element penetrates therethrough allowing said externally threaded portion of said shaft to project beyond said horizontal plate, a measuring scale, said measuring scale being imprinted on an exterior surface of said regulating knob;

a regulating curve, said regulating curve having a means for allowing said shaft of said regulating element to pass therethrough, said means for allowing said shaft to said regulating element to pass therethrough consists of a regulating curve with an externally threaded device, said regulating curve having a hole defined therein, said hole being centrally located to a longitudinal axis of said regulating curve allowing said shaft of said regulating element to pass therethrough;

a lower surface of said regulating curve, said lower surface being spirally inclined providing an increasing downward slope, said lower surface additionally having means for positionally locating said indexing means in a fixed location when said indexing means is biased onto said lower surface of said regulating curve, said lower surface of said regulating curve further having a locating means, said locating means being a round nut, said round nut bearing against a pressure regulator housing and preventing any undesired motion of said regulating curve;

means to prevent said regulating curve from being positionally dislocated in said pressure regulator housing;

said means to prevent said regulating curve from being positionally dislocated in said pressure regulator housing consists of said round nut, said round nut being internally threaded with an upper surface and a lower surface, said round nut being threadably attached to said externally threaded surface of said regulating curve, said externally threaded surface of said regulating curve being threadably attached to said pressure regulator housing, said lower surface of said round nut bearing against a top surface of said regulator housing preventing said regulating curve from being positionally dislocated, said top surface of said round nut having means for a tool to rotate said round nut on said regulating curve; and

said regulating knob means being attached to said shaft of said regulating element, a lock nut, said lock nut having a central internally threaded hole, said internally threaded hole threadably attached to said externally threaded top end of said shaft of said regulating element positionally locking said regulating element in a specified position in relation to said regulating curve and fitting within said upper recess, whereby when said regulating knob is rotated, said indexing means slides along said lower surface of said baseplate of said regulating element increasing compression on a biasing means bearing on a diaphragm located with said pressure regulator housing increasing or decreasing a flow of flammable gas through said regulator housing.

2. An adjustable regulator means for gas pressure regulators as in claim 1 wherein said indexing means is an indexing pin.

3. An adjustable regulator means for gas pressure regulators as in claim 1 wherein said indexing means is an indexing cam.

4. An adjustable regulator means for gas pressure regulators as in claim 1 wherein said baseplate of said regulating element has a lower surface, said lower surface having a cylindrical projection, said cylindrical projection having a diameter less than a diameter of said baseplate for positioning said spring on said lower surface of said regulating element, and providing a ledge for said biasing means to bear against.

5. An adjustable regulator means for gas pressure regulators as in claim 1 wherein said means for positionally locating said indexing means is a series of steps, each step providing a locating recess for said indexing means creating positive stops for said indexing means when said indexing means is biased against said lower surface.