Reduced drag wet disc brake

• US 6,691,839 B1
• Filed: 07/19/1999
• Issued: 02/17/2004
• Est. Priority Date: 07/19/1999
• Status: Expired due to Fees

• Current Assignee: AxleTech International IP Holdings, LLC (Meritor, Inc. (Nevada))
• Original Assignee: AxleTech International IP Holdings, LLC (Meritor, Inc. (Nevada))
• Inventors: El-Kassouf, Raji S.
• Primary Examiner(s): RODRIGUEZ, PAMELA
• Application Number:
  US09/356,431
• Time in Patent Office: 1,674 Days
• Field of Search: 188/264.E, 188/71.6, 188/72.4, 188/71.5, 188/267, 188/267.1, 188/267.2, 188/155, 188/290, 482/903, 603/29
• US Class Current: 188/264.00E
• CPC Class Codes: F16D 2121/02 Fluid pressure
• CPC Class Codes: F16D 2123/00 Multiple operation forces
• CPC Class Codes: F16D 55/28 Brakes with only one rotating disc
• CPC Class Codes: F16D 57/002 comprising a medium with electrically or magnetically controlled internal friction, e.g. electrorheological fluid, magnetic powder
• CPC Class Codes: Y10S 482/903 Utilizing electromagnetic force resistance

Abstract

A reduced drag wet disc brake assembly is disclosed in which the viscosity of the fluid in the assembly is capable of changing. At higher traveling speeds, the viscosity of the fluid is low. However, when the viscosity of the fluid increases the speed of the vehicle decreases. The wet disc brake assembly comprises a brake cavity, a rotating plate disposed within the cavity that is rotatingly connected to the hub, two non-rotating plates disposed within the cavity on either side of the rotating plate, a current source connected to the rotating and non-rotating plates, and an electrorheological fluid filling the brake cavity. The viscosity of the electrorheological fluid changes depending on the electric current experienced by the fluid. In an alternative embodiment, the brake assembly also includes a coiled conductive wire connected to a current source to produce a magnetic field and the cavity is filled with magnetic Theological fluid instead of electrorheological fluid. The viscosity of the magnetic rheological fluid changes depending on the magnet field experienced by the fluid. Both embodiments can also include a piston that transmits a supplemental braking torque on the rotating plate to aid in decreasing the vehicle'"'"'s speed.

Claims

1. A wet disc brake assembly comprising:

a housing defining a cavity;

at least one non-rotating plate slidably connected to said housing and disposed within said cavity;

a hub supported for rotation relative to said housing;

at least one rotating plate slidably connected to said hub and disposed with said cavity adjacent said at least one non-rotating plate with said rotating plate rotating in conjunction with said hub;

a fluid disposed within said cavity to at least partially surround said rotating and non-rotating plates with said fluid having a viscosity that varies under application of an electrical current;

an actuator movably mounted to said housing within said cavity and selectively abutting one of said plates with said actuator moving axially toward said rotating and non-rotating plates to move and compress said plates together for increasing a drag force experienced by said plates and said actuator moving axially away from said rotating and non-rotating plates to allow said plates to move apart from each other for decreasing a drag force experienced by said plates; and

a current source selectively applying an electrical current to vary said viscosity of said fluid whereby generation of said electrical current increases and viscosity of said fluid for increasing said drag force experienced by said plates and an absence of said electrical current results in a low viscosity of said fluid for decreasing said drag force experienced by said plates such that said rotational speed of said hub can be electronically controlled.

2. The wet disc brake assembly of claim 1, wherein said current source applies a charge to said at least one non-rotating plate and said current source applies an opposed charge to said at least one rotating plate, and said fluid is an electrorheological fluid.

3. The wet disc brake assembly of claim 2, wherein said at least one non-rotating plate includes two non-rotating plates with one rotating plate disposed between said two non-rotating plates.

4. The wet disc brake assembly of claim 2, wherein said viscosity of said electrorheological fluid changes when said plates are charged.

5. The wet disc brake assembly of claim 4, wherein said current source applies a positive charge to one of said non-rotating and rotating plates and said current source applies a negative charge to the other of said non-rotating and rotating plates to generate said electrical current within said fluid to vary said viscosity.

6. The wet disc brake assembly of claim 5, wherein said current source applies a positive charge to said non-rotating plate and a negative charge to said rotating plate to generate said electrical current.

7. The wet disc brake assembly of claim 1, wherein said actuator is further defined as a piston disposed within said cavity adjacent one of said non-rotating and rotating plates.

8. The wet disc brake assembly of claim 7, wherein said piston abuts said non-rotating plate and axially moves said non-rotating plate toward said rotating plate for increasing a drag force experienced by said rotating plate that causes an angular velocity of said rotating plate to decrease which also decreases an angular velocity of said hub.

9. The wet disc brake assembly of claim 8, wherein said piston axially moves said plates together simultaneously with said current source applying said electrical current.

10. The wet disc brake assembly of claim 1, further comprising two seals to contain said fluid within said cavity.

11. The wet disc brake assembly of claim 1, wherein said fluid is magnetic rheological fluid.

12. The wet disc brake assembly of claim 11, further comprising a coil connected to said current source, wherein a magnetic field is produced when said coil receives an electric current.

13. The wet disc brake assembly of claim 1, further including a plurality of non-rotating plates interspersed within a plurality of rotating plates.

14. The wet disc brake assembly of claim 1, further including a non-rotatable spindle with said housing fixed to said spindle and said hub rotatably mounted to said spindle.

15. The wet disc brake assembly of claim 1, wherein said actuator axially moves said plates together simultaneously with said current source applying said electrical current.