Modular system for stacking electrical connector assemblies

• US 6,692,310 B2
• Filed: 11/01/2001
• Issued: 02/17/2004
• Est. Priority Date: 11/01/2001
• Status: Expired due to Fees

• Current Assignee: Molex Incorporated
• Original Assignee: Molex Incorporated
• Inventors: Zaderej, Victor V., Smith, Eric C., LaMirand, Gregory R.
• Primary Examiner(s): NGUYEN, TRUC T
• Application Number:
  US09/999,357
• Publication Number:
  US 20030082955A1
• Time in Patent Office: 838 Days
• Field of Search: 439/701, 439/76.1, 439/65, 439/74, 439/567, 439/66, 439/541.5
• US Class Current: 439/701
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/518 for holding or embracing several coupling parts, e.g. frames
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H05K 5/0021 Side-by-side or stacked arrangements

Abstract

A modular system is provided for arranging a plurality of electrical connector assemblies in a stacked array. The system includes at least a pair of electrical connector assemblies stackable one on top of another. Each assembly includes a frame structure having input and output faces, with an interior cavity between the faces. Input and output connectors are respectively mounted at the input and output end faces and project outwardly therefrom. A circuit board is located in the interior cavity and is electrically connected between the input and output connectors. A pair of end flanges project outwardly from at least one of the input and output end faces above and below the respective input or output connector to protect the respective connector. The end flanges have fastening portions to facilitate holding the frame structures and, thereby, the electrical connector assemblies in the stacked array. Electrical connectors also are coupled between the circuit boards of the stacked connector assemblies through the frame structures thereof.

Claims

1. A moaular system for arranging a plurality of electrical connector assemblies in a stacked array with one connector assembly on top of another connector assembly, comprising:

at least a pair of electrical connector assemblies stackable one on top of another in a stacking direction and each including

a frame structure having an input end face and an output end face with an interior cavity between the end faces,

an input connector mounted at the input end face of the frame structure and projecting outwardly therefrom,

an output connector mounted at the output end face of the frame structure and projecting outwardly therefrom,

a circuit board in the interior cavity of the frame structure and electrically connected between the input and output connectors, and

a pair of end flanges projecting outwardly from at least one of the input and output end faces above and below the respective input or output connector, the flanges extending along at least a portion of the respective input or output connector in a direction generally perpendicular to the stacking direction to protect the respective connector, the end flanges having fastening means to facilitate holding the frame structures and, thereby, the electrical connector assemblies in the stacked array.

2. The modular system of claim 1, including a pair of said end flanges projecting outwardly from each of the input and output end faces above and below each input and output connector.

3. The modular system of claim 1 wherein at least portions of said end flanges are of metallic material to provide an electrical shielding means for the respective input or output connector.

4. The modular system of claim 1 wherein the frame structure of at least one of said connector assemblies comprises a base housing part defining said interior cavity and one of said pair of end flanges, and a cover part for closing the cavity and defining the other of said pair of end flanges.

5. The modular system of claim 1 wherein said frame structure is a two-part structure with each part defining one of said pair of end flanges.

6. The modular system of claim 1, including at least one fastener operatively associated with said fastening means to hold the frame structures and, thereby, the electrical connector assemblies in the stacked array.

7. The modular system of claim 1, including electrical connection means coupled between the circuit boards of the stacked connector assemblies through the frame structures of the connector assemblies.

8. The modular system of claim 3 wherein said end flanges are fabricated of metal plated plastic material.

9. The modular system of claim 8 wherein substantially the entirety of said frame structures is fabricated of metal plated plastic material.

10. The modular system of claim 6 wherein said fastening means comprise aligned holes in the end flanges and said at least one fastener is preassembled in the hole in the end flange of one of the stackable frame structures.

11. The modular system of claim 10 wherein said at least one fastener comprises a snap-latch expandable rivet.

12. The modular system of claim 7 wherein the frame structure of each connector assembly includes a top wall and a bottom wall, and said electrical connection means comprises a top connector coupled to a top side of the circuit board and exposed through the top wall of a bottom connector assembly and a bottom mating connector coupled to a bottom side of the circuit board and exposed through the bottom wall of a top connector assembly.

13. A modular system for arranging a plurality of electrical connector assemblies in a stacked array with one connector assembly on top of another connector assembly, comprising:

at least a pair of electrical connector assemblies stackable one on top of another in a stacking direction and each including

a frame structure having an interior cavity and an end face,

a connector mounted at said end face and projecting outwardly therefrom, and

a pair of end flanges projecting outwardly from said end face above and below the connector, the flanges extending along at least a portion of the connector in a direction generally perpendicular to the stacking direction to protect the connector, the end flanges having fastening means to facilitate holding the frame structures and, thereby, the electrical connector assemblies in the stacked array.

14. The modular system of claim 13 wherein at least portions of said end flanges are of metallic material to provide an electrical shielding means for the respective input or output connector.

15. The modular system of claim 13 wherein the frame structure of at least one of said connector assemblies comprises a base housing part defining said interior cavity and one of said pair of end flanges, and a cover part for closing the cavity and defining the other of said pair of end flanges.

16. The modular system of claim 13 wherein said frame structure is a two-part structure with each part defining one of said pair of end flanges.

17. The modular system of claim 13, including at least one fastener operatively associated with said fastening means to hold the frame structures and, thereby, the electrical connector assemblies in the stacked array.

18. The modular system of claim 13 wherein a bottom one of said pair of end flanges includes a support portion on top of which the connector rests.

19. The modular system of claim 14 wherein said end flanges are fabricated of metal plated plastic material.

20. The modular system of claim 19 wherein substantially the entirety of said frame structures is fabricated of metal plated plastic material.

21. The modular system of claim 17 wherein said fastening means comprise aligned holes in the end flanges and said at least one fastener is preassembled in the hole in the end flange of one of the stackable frame structures.

22. A modular system for arranging a plurality of electrical connector assemblies in a stacked array with one connector assembly on top of another connector assembly, comprising:

at least a pair of electrical connector assemblies stackable one on top of another in a stacking direction and each including

a frame structure having an input end face and an output end face facing in a mating direction generally perpendicular to said stacking direction with an interior cavity between the end faces,

an input connector mounted at the input end face of the frame structure and projecting outwardly therefrom in said mating direction,

an output connector mounted at the output end face of the frame structure and projecting outwardly therefrom in said mating direction,

a circuit board in the interior cavity of the frame structure and electrically connected between the input and output connectors, and

electrical connection means coupled between the circuit boards of the stacked connector assemblies extending within the interior cavities of the frame structures in said stacking direction of the connector assemblies.

23. The modular system of claim 22 wherein the frame structure of each connector assembly includes a top wall and a bottom wall, and said electrical connection means comprises a top connector coupled to a top side of the circuit board and exposed through the top wall of a bottom connector assembly and a bottom mating connector coupled to a bottom side of the circuit board and exposed through the bottom wall of a top connector assembly.

24. A modular system for arranging a plurality of electrical connector assemblies in a stacked array with one connector assembly on top of another connector assembly, comprising:

at least a pair of electrical connector assemblies stackable one on top of another in a stacking direction and each including

a frame structure having two ends with an interior cavity between the ends,

a first connector mounted at one end of the frame structure and projecting outwardly therefrom,

a second connector mounted at one end of the frame structure and projecting outwardly therefrom,

a circuit board in the interior cavity of the frame structure and electrically connected between the first and second connectors, and

a pair of end flanges projecting outwardly from at least one of the ends above and below a respective one of the first or second connectors, the flanges extending along at least a portion of the respective one of the connectors in a direction generally perpendicular to the stacking direction to protect the connector, the end flanges having fastening means to facilitate holding the frame structures and, thereby, the electrical connector assemblies in the stacked array.

25. The modular system of claim 24 wherein the first connector and the second connector are mounted at the same end of the frame structure.