Injection devices

• US 6,692,469 B1
• Filed: 01/31/2000
• Issued: 02/17/2004
• Est. Priority Date: 07/31/1997
• Status: Expired due to Term

• Current Assignee: Ares Trading SA (Merck & Co., Inc.)
• Original Assignee: Ares Trading SA (Merck & Co., Inc.)
• Inventors: Rolfe, Steven Mark Guy, Weekes, Stuart
• Primary Examiner(s): Dawson, Glenn K.
• Assistant Examiner(s): MAYNARD, JENNIFER J
• Application Number:
  US09/463,748
• Time in Patent Office: 1,478 Days
• Field of Search: 604/181, 604/187, 604/196, 604/218, 604/220, 604/228, 604/232, 604/240, 604/257, 604/186, 604/117, 604/134, 604/135, 604/136, 604/137, 604/110, 604/198, 604/197, 604/195, 604/156, 604/131, 604/157
• US Class Current: 604/197
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/008 Racks for supporting syringes or needles A61M5/001 takes precedence
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/3205 Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles for sharps A61B50/362; disintegrating apparatus in general B02C, e.g. B02C19/0075, B23H9/001; disposal of medical waste in general B09B3/00; receptacles for refuse disposal in general B65F1/00
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/46 having means for controlling depth of insertion

Abstract

An injection device has a barrel (1) for housing and guiding a syringe (13) as it is urged forward to project its needle (14), while the dose is ejected, and as a return spring (22) retracts it. A firing mechanism (6) is connectable to the rear end of the barrel and is re-usable, whereas the barrel (1) with its spent syringe (13) is disposable. The connection (4) has limited freedom of axial movement so that, once made, forward pressure on the firing mechanism (6) moves the syringe (13) up to a ready position. A number of barrels (1) with syringes (13) can be housed in a common box (31) with a single firing mechanism (6), the forward end of each barrel (1) being screwed to a locator (32) on the base of the box. The engagement of the firing mechanism (16) with the rear end of each barrel (1) is also screw-threaded, but of opposite hand, so that screwing the firing mechanism (6) on and continuing to turn releases the complete device; and correspondingly the barrel (1) can be returned and located in the box (31) while the firing mechanism (6) is separated from it.

Claims

1. An injection device formed as two separate assemblies, the first assembly comprising a barrel having forward and rear ends, a syringe carrier for a syringe with a needle within the barrel axially movable between a rearward position, in which the needle of the syringe carried thereby is retracted within the forward end of the barrel, and a forward position, in which the needle projects from the forward end of the barrel, spring means urging the carrier towards the rearward position, and a connector, and the second assembly comprising a firing mechanism with a firing member which, when released, acts on the syringe to urge the syringe forwards to said forward position and then to eject a dose, wherein the firing mechanism is separable from the barrel and in that the connector has limited freedom of axial movement at the rear end of the barrel and is configured for attachment of the firing mechanism, the connector initially being held at a rearward position by the spring means acting through the syringe carrier, but moving to a forward position, taking the syringe carrier with it, as the barrel is held against the skin by the firing mechanism being pressed forwards, the syringe carrier then being in a position intermediate said forward and rearward positions of said syringe carrier from which said syringe carrier can be propelled to said forward position of said syringe carrier on actuation of the firing mechanism, and the connector reverting under the influence of the spring means to said rearward position after removal of the injection device from the skin.

2. An injection device as claimed in claim 1, characterised in that the attachment is by mating screw threads, the connector being restrained against rotation with respect to the barrel.

3. An injection device as claimed in claim 1, characterised in that the connector is a stepped tube creating a smaller diameter portion, at a rear end thereof and a larger diameter portion at a forward end thereof, the smaller diameter portion at the rear end providing a socket to receive the firing member the stepping in the tube defining an internal forward facing shoulder providing an abutment for a rear end of the syringe carrier, and the stepping in the tube also defining an external, rearward facing shoulder providing an abutment for engagement with a locking ring, fitted to the rear end of the barrel, when the connector is at its rearward position.

4. An injection device as claimed in claim 3, characterised in that the syringe carrier has a lost-motion connection with the connector, this defining the limit of the carrier'"'"'s forward movement.

5. An injection device as claimed in claim 4, characterised in that the larger diameter portion of the stepped tube connector has axially parallel slots in which projections from the rear end of the syringe carrier engage to form the lost-motion connection.

6. An injection device as claimed in claim 1, characterised in that the barrel is internally equipped with guide means, having forward and rear ends, for keeping the syringe carrier co-axial therewith.

7. An injection device as claimed in claim 6, characterised in that the spring means is a coil spring having forward and rear ends and surrounding the syringe carrier to engage a flange at said rear end and reacting against an abutment within the barrel.

8. An injection device as claimed in claim 7, characterised in that the abutment is provided by the rear end of the guide means.

9. An injection device as claimed in claim 1, characterised in that the forward end of the barrel is equipped with means for effectively altering the barrel length and thus the amount by which the needle of the syringe will project.