Stent having lumen comprising welded engagement points and method of fabricating same

• US 6,692,522 B1
• Filed: 07/02/1998
• Issued: 02/17/2004
• Est. Priority Date: 12/26/1996
• Status: Expired due to Term

• Current Assignee: Medinol Limited (Medinol USA Incorporated)
• Original Assignee: Medinol Limited (Medinol USA Incorporated)
• Inventors: Richter, Jacob
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): STEWART, ALVIN J
• Application Number:
  US09/109,844
• Time in Patent Office: 2,056 Days
• Field of Search: 623/1, 623/1.1, 623/1.11, 623/1.15, 623/1.18, 623/1.12, 623/1.14, 623/1.16, 623/1.2, 623/1.21, 623/1.22, 623/1.23, 623/1.24, 623/1.25
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: B21F 45/008 of medical instruments, e.g. stents, corneal rings medical science A61
• CPC Class Codes: B23K 26/083 Devices involving movement of the workpiece in at least one axial direction
• CPC Class Codes: B23K 26/10 using a fixed support , i.e. involving moving the laser beam
• CPC Class Codes: B23K 26/12 in a special atmosphere, e.g. in an enclosure
• CPC Class Codes: B23K 26/127 in an enclosure
• CPC Class Codes: B23K 26/22 Spot welding
• CPC Class Codes: B23K 26/38 by boring or cutting
• CPC Class Codes: B23K 33/006 for cylindrical workpieces
• CPC Class Codes: B23K 37/053 aligning cylindrical work; Clamping devices therefor
• CPC Class Codes: Y10T 428/12188 having marginal feature for indexing or weakened portion for severing
• CPC Class Codes: Y10T 428/12201 Width or thickness variation or marginal cuts repeating longitudinally
• CPC Class Codes: Y10T 428/12229 Intermediate article [e.g., blank, etc.]

Abstract

A stent and a method for fabricating the stent are disclosed. The stent has an originally flat pattern and connection points where the sides of the flat pattern are joined. The method includes the steps of a) cutting a stent pattern into a flat piece of metal thereby to produce a metal pattern, b) deforming the metal pattern so as to cause two opposing sides to meet, and c) joining the two opposing sides at least at one point. Substantially no portion of the stent projects into the lumen of the stent when the stent is expanded against the internal wall of a blood vessel.

Claims

1. A stent having a longitudinal lumen comprising a first long side and a second long side, said first long side provided with a plurality of pairs of engagement points, said second long side provided with a plurality of pairs of engagement points, said plurality of pairs of first long side engagement points and said plurality of pairs of second long side engagement points disposed substantially opposite each other and connected to each other via a weld, said weld wider than the other portions of said stent the area of weld material being disposed below the v-shaped notch.

2. The stent of claim 1, wherein said weld includes an area of weld material on interior walls of the stent.

3. A flat sheet having a stent pattern provided thereon, said flat sheet having a first long side and a second long side, said first long side being provided with a plurality of pairs of engagement points, said second long side being provided with a plurality of pairs of engagement points, said flat sheet further being configured such that, when said pattern is deformed into a tubular shape, said plurality of pairs of first long side engagement points and said plurality of pair of second long side engagement points are disposed substantially opposite each other and a v-shaped notch is formed between the first long side and the second long side between respective pairs of engagement points, said v-shaped notch being adapted to receive weld material therein during a welding of respective pairs of engagement points to one another.

4. The flat sheet of claim 3, wherein said pattern comprises a plurality of flexible connected cells, each of said flexible cells comprising:

a) a first member having a longitudinal component having a first end and a second end,

b) a second member having a longitudinal component having a first end and a second end,

c) a third member having a longitudinal component having a first end and a second end,

d) a fourth member having a longitudinal component having a first end and a second end;

e) a first loop defining a first angle disposed between said first end of said first member and said first end of said second member;

f) a second loop defining a second angle disposed between said second end of said third member and said second end of said fourth member, and disposed generally opposite to said first loop;

g) a first flexible compensating member or flexible link having a first end and a second end disposed between said first member and said third member, said first end of said first flexible compensating member or flexible link communicating with said second end of said first member and said second end of said first flexible compensating member or flexible link communicating with said first end of said third member, said first and said second ends of each of said first, second, third, and fourth members disposed a variable longitudinal distance from each other;

h) a second flexible compensating member or flexible link having a first end and a second end disposed between said second member and said fourth member, said first end of said second flexible compensating member or flexible link communicating with said second end of said second member and said second end of said second flexible compensating member or flexible link communicating with said first end of said fourth member, said first and said second ends of each of said first, second, third, and fourth members disposed a variable longitudinal distance from each other, said first and said second flexible compensating member or flexible links differentially extendable or compressible when said stent is bent in a curved direction away from the longitudinal axis of said aperture, and

i) said first, said second, said third, and said fourth members and said first and said second loops, and said first and said second flexible compensating member or flexible links disposed so that as said stent is expanded the distance between said first and said second flexible compensating member or flexible links increases and the longitudinal component of said first, second, third and fourth members decreases while said first and said second loops remain generally opposite to one another, the ends of said first and said second flexible compensating member or flexible links open so as to increase said variable longitudinal distance between said first and said second ends of said first flexible compensating member or flexible link and so as to increase said variable longitudinal distance between said first and said second ends of said second flexible compensating member or flexible link so as to compensate for the decreasing of the longitudinal component of said first, second, third, and fourth members and substantially lessen the foreshortening of said stent upon its expansion.

5. The flat sheet of claim 3, wherein said first loop, said second loop, said first compensating member, and said second compensating member are wider than said first, second, third and fourth members.

6. The flat sheet of claim 3, wherein said first and said second compensating members are wider than said first, second, third, and fourth members and said first and said second loops are wider than said first and said second compensating members.

7. The flat sheet of claim 3, wherein said first and said second loops have a width that is about 40% greater than the width of said first, second, third, and fourth members and said first and said second compensating members have a width that is about 20% greater than the width of said first, second, third, and fourth members.