Multilumen catheter and methods for making the catheter

• US 6,695,832 B2
• Filed: 11/21/2002
• Issued: 02/24/2004
• Est. Priority Date: 06/01/2000
• Status: Expired due to Term

• Current Assignee: Medical Components, Inc.
• Original Assignee: Medical Components, Inc., Twincath LLC
• Inventors: Schweikert, Timothy, Schon, Donald A., Madison, Anthony J.
• Primary Examiner(s): Paik, Sang Y.
• Assistant Examiner(s): Patel, Vinod D.
• Application Number:
  US10/300,999
• Publication Number:
  US 20030153898A1
• Time in Patent Office: 460 Days
• Field of Search: 604/544, 604/523, 604/534, 604/535, 604/284, 604/96.01, 604/536, 604/43
• US Class Current: 604/544
• CPC Class Codes: A61M 2025/0031 characterized by lumina for withdrawing or delivering, i.e. used for extracorporeal circuit treatment
• CPC Class Codes: A61M 2025/0034 characterized by elements which are assembled, connected or fused, e.g. splittable tubes, outer sheaths creating lumina or separate cores
• CPC Class Codes: A61M 2025/0037 characterized by lumina being arranged side-by-side
• CPC Class Codes: A61M 2025/0081 Soft tip
• CPC Class Codes: A61M 2025/0188 having slitted or breakaway lumens
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 25/0023 by the form of the lumen, e.g. cross-section, variable diameter
• CPC Class Codes: A61M 25/0026 Multi-lumen catheters with stationary elements catheter assemblies comprising a catheter in combination with a guide tube, sheath or sleeve A61M2025/0681; catheters comprising telescoping coaxial elements A61M2025/0175
• CPC Class Codes: A61M 25/0029 characterized by features relating to least one lumen located at the middle part of the catheter, e.g. slots, flaps, valves, cuffs, apertures, notches, grooves or rapid exchange ports catheter shaft surface irregularities A61M2025/006
• CPC Class Codes: A61M 25/0068 Static characteristics of the catheter tip, e.g. shape, atraumatic tip, curved tip or tip structure
• CPC Class Codes: A61M 25/007 Side holes, e.g. their profiles or arrangements; Provisions to keep side holes unblocked
• CPC Class Codes: A61M 25/0071 Multiple separate lumens multiple separate lumens throughout the catheter A61M25/0026
• CPC Class Codes: A61M 25/008 Strength or flexibility characteristics of the catheter tip

Abstract

A multilumen catheter assembly is provided, which includes a unitary portion and at least two distal end tubes extending distally from the unitary portion. The unitary portion includes an exterior having a generally round or oval shape in cross section and includes at least two distal end tubes of generally circular (or other) cross sectional shape extending longitudinally therethrough. The catheter assembly may be made by extruding a unitary tube having internal longitudinally extending lumens (of circular or other shape), then splitting the tube on its distal end portion to form distal end tubes. The tubes are then ground and polished, the finished tubes retaining in combination the generally oval cross sectional shape of the unitary extrusion, or the finished tubes can each be finished to a circular, or other, cross sectional shape, or the finished tubes could include a combination of cross sectional shapes over its longitudinal length.

Claims

1. A multilumen catheter assembly comprising:

a unitary catheter body having;

a proximal end,

a distal end; and

a generally rounded exterior cross section being disposed between the proximal end and the distal end, wherein the unitary catheter body includes a plurality of lumens disposed therein and a longitudinal plane generally bisecting the unitary catheter body, wherein to plurality of lumens comprises;

a first lumen disposed on a first side of to longitudinal plane, wherein the first lumen is generally circular in cross section along its length; and

a second lumen disposed on a second side of the longitudinal plane, wherein the second lumen is generally circular in cross section along its length; and

first and second distal end tubes, each having generally circular interior cross sections, wherein each of the first and second distal end tubes extends distally from the distal end of the unitary catheter body, wherein each of the first and second distal end tubes comprises a proximal tip fixedly connected to each of the first and second lumens, respectively, and wherein each of the first and second distal end tubes further comprises a distal tip, wherein the first and second distal end tubes are separate from each other at their respective distal tips such that each of the first and second distal tip is capable of free movement independent of the other of the first and second distal tip, wherein the first distal end tube has a first length and the second distal end tube has a second length different from the first length, and wherein the first and second distal end tubes are splittable along the longitudinal plane from each other along at least a splittable portion of the first and second distal end tubes.

2. The multilumen catheter assembly of claim 1, wherein the splittable portion of the first and the second distal end tubes are releasable through use of minimal force.

3. The multilumen catheter assembly of claim 2, wherein the minimal force is between one and five pounds of force.

4. The multilumen catheter assembly of claim 1, wherein the first and the second distal end tubes each have an exterior generally circular in cross section.

5. The multilumen catheter assembly of claim 1, wherein the first and the second distal end tubes each have an exterior generally semi-circular in cross section.

6. The multilumen catheter assembly of claim 1, wherein the first and the second distal end tubes are aligned so that the tubes together have an exterior that is generally oval shaped in cross section.

7. The multilumen catheter assembly of claim 6, wherein the first and the second distal end tubes are releasably attached for at least a portion of their longitudinal length.

8. The multilumen catheter assembly of claim 1, wherein the first and the second distal end tubes each have an exterior generally “

D”

-shaped in cross section, the “

D”

-shape defining a generally flat exterior portion and a rounded exterior portion.

9. The multilumen catheter assembly of claim 8, wherein the first and the second distal end tubes are adjoined to one another along their respective flat exterior portions for at least a portion of their longitudinal length.

10. The multilumen catheter assembly of claim 9, wherein the adjoined first and second distal end tubes together have an exterior that is generally round in cross section.

11. The multiluman catheter assembly according to claim 1, wherein the first distal end tube comprises a first passageway in fluid communication with the first lumen and wherein the second end tube comprises a second passageway in fluid communication with the second lumem.

12. The multilumen catheter assembly according to claim 11, further comprising a plurality of holes formed through each of the first and second distal end tubes to provide fluid flow from outside the first and second distal end tubes into the first and second passageways, respectively, in the first and second distal end tubes.

13. The multilumen catheter assembly according to claim 1, further comprising a connector and a clamp releasably attached to each extension tube.

14. The multilumen catheter assembly according to claim 1, further comprising a first extension tube in fluid communication with a proximal end of the first lumen and a second extension tube in fluid communication with a proximal end of a second lumen.

15. The multilumen catheter assembly according to claim 1, further comprising a first distal end opening in the first distal end tube and a second distal end opening in the second distal end tube.