Resonant tube level sensor

• US 6,696,962 B2
• Filed: 05/14/2001
• Issued: 02/24/2004
• Est. Priority Date: 05/14/2001
• Status: Expired due to Fees

• Current Assignee: John M. Kelly
• Original Assignee: John M. Kelly
• Inventors: Kelly, John M.
• Primary Examiner(s): Lee, Benjamin C.
• Assistant Examiner(s): TANG, SON M
• Application Number:
  US09/854,500
• Publication Number:
  US 20020167413A1
• Time in Patent Office: 1,016 Days
• Field of Search: 340/612, 340/613, 340/616, 340/617, 340/503, 340/502, 340/621, 340/573.6
• US Class Current: 340/612
• CPC Class Codes: G01F 23/2967 for discrete levels

Abstract

Acoustic level sensing by creating, or failing to create, resonance in a tube having a free end. An acoustic transducer at one end of the tube injects sound at a frequency that could produce resonance, depending on whether the free end is open or closed. The drive to the acoustic transducer is then removed, and the sound decay in the tube is monitored to determine if resonance occurred. Based on that determination, a signal is produced that indicates whether a material has or has not closed the free end of the tube. Beneficially, the same acoustic transducer that produces the sound monitors the sound decay. To determine whether resonance has occurred, or to verify system operation, the sound decay at the possible resonant frequency can be compared to the decay at another frequency. Temperature compensation can be performed by attempting to produce resonance at a plurality of frequencies.

Claims

1. A level detector for determining whether a material has reached a sensing position, said level detector comprising:

a tube having a first end for locating at a sensing position and a second end;

a transducer at said second end;

a driver for driving said transducer at a first frequency for a time that is sufficient to produce resonance in said tube;

a decay sensor for producing a level signal that indicates whether the material has reached the sensing position, wherein said level signal depends on whether said first frequency produced resonance in said tube, wherein said resonance depends on whether the material has reached the sensing position, and wherein said decay sensor monitors the decay of said first frequency in said tube to determine if resonance was produced.

2. A level detector according to claim 1, further including a controller for causing said driver to drive said transducer at said first frequency.

3. A level detector according to claim 1, wherein said driver is further for driving said transducer at a second frequency that does not produce resonance, wherein said decay sensor is further for monitoring the decay of said second frequency in said tube, and wherein said decay sensor determines resonance by comparing the decay of said first frequency with the decay of said second frequency to determine if said first frequency produced resonance.

4. A level detector according to claim 1, wherein said transducer includes a piezoelectric element.

5. A level detector according to claim 1, wherein said first frequency produces resonance when the material is at the sensing position.

6. A level detector according to claim 1, wherein said first frequency produces resonance when the material is not at the sensing position.

7. A level detector for determining whether a material has reached a sensing position, said level detecting apparatus comprising:

a tube having a first end for locating at a sensing position and a second end;

a transducer at said second end;

a driver for driving said transducer at a plurality of frequencies in an attempt to produce resonance in said tube, wherein said transducer is driven at each frequency of said plurality of frequencies for a time sufficient to produce resonance;

a decay sensor for producing a level signal that indicates whether the material has reached the sensing position, wherein said level signal depends on whether resonance was produced in said tube, wherein said resonance depends on whether the material has reached the sensing position, and wherein said decay sensor monitors the decay in said tube of at least one frequency of said plurality of frequencies to determine if resonance was produced.

8. A level detector according to claim 7, further including a controller for causing said driver to drive said transducer at said plurality of frequencies.

9. A level detector according to claim 7, wherein said driver is further for driving said transducer at a base frequency that cannot produce resonance, wherein said decay sensor is further for monitoring the decay of said base frequency in said tube, and wherein said decay sensor determines resonance by comparing the decays of said plurality of frequencies with the decay of said base frequency to determine if said plurality of frequencies produced resonance.

10. A level detector according to claim 7, wherein said at least one frequency of said plurality of frequencies produces resonance when the material is at the sensing position.

11. A level detector according to claim 7, wherein said plurality of frequencies produces resonance when the material is not at the sensing position.

12. A level detecting apparatus according to claim 7, wherein said plurality of frequencies are selected to compensate the level detecting apparatus for changes in temperature.

13. A level detecting apparatus according to claim 7, wherein said plurality of frequencies are selected to compensate the level detecting apparatus for material entering said first end of said tube.

14. A level detector according to claim 7, wherein said transducer includes a piezoelectric element.

15. A method of determining whether a material has reached a sensing position, comprising the steps of:

locating the first end of a tube at a sensing position;

injecting sound waves having a first frequency into the tube cavity for a period of time that is sufficient to produce resonance in the tube; and

determining whether the material has reached the sensing position by sensing whether resonance was produced in the tube, wherein resonance is sensed by monitoring the sound decay in the tube of the sound waves having the first frequency.

16. A method according to claim 15, further including the step of injecting sound waves having a second frequency into the tube cavity, wherein sound waves at the second frequency cannot produce resonance, and wherein resonance at the first frequency is determined by comparing the decay in the tube of the sound waves at the first frequency with the decay in the tube of the sound waves at the second frequency.

17. A method according to claim 16, further including the step of injecting a plurality of sound waves having different frequencies into the tube cavity, wherein sound waves of each frequency are emitted for a period of time that is sufficient to produce resonance in the tube.

18. A method according to claim 15 wherein sound waves having a first frequency produce resonance when the material is at the sensing position.

19. A method according to claim 15 wherein sound waves having a first frequency produce resonance when the material is not at the sensing position.

20. A method according to claim 15, further including the step of emitting a plurality of sound waves having different frequencies into the tube cavity, wherein sound waves of each frequency are emitted for a period of time that is sufficient to produce resonance in the tube.