Cascaded multi-level H-bridge drive

• US 6,697,271 B2
• Filed: 08/16/2001
• Issued: 02/24/2004
• Est. Priority Date: 08/16/2000
• Status: Expired due to Fees

• Current Assignee: Huntington Ingalls, Inc. (Huntington Ingalls Industries Incorporated)
• Original Assignee: Northrop Grumman Corporation
• Inventors: Corzine, Keith Allen
• Primary Examiner(s): Han, Jessica
• Application Number:
  US09/930,249
• Publication Number:
  US 20030214824A1
• Time in Patent Office: 922 Days
• Field of Search: 363/40, 363/43, 363/65, 363/71, 363/132
• US Class Current: 363/71
• CPC Class Codes: H02M 1/0077 Plural converter units whose outputs are connected in series
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters

Abstract

An embodiment of the present invention comprises a multi-level PWM inverter that is constructed by cascading multi-level H-bridge inverters and providing different voltage inputs to the multi-level H-bridges. The values of the voltages, or the ratios of the voltages, are selected in order to provide an increased number of output levels. In the cascaded arrangement, at least one of the multi-level H-bridge inverters has more than three levels. Preferably, at least one of the multi-level H-bridge inverters is a 5-level inverter. According to one aspect of the invention, the cascaded arrangement may use a primary 5-level H-bridge with at least one 3-level H-bridge (referred to as a “5/3H” arrangement). This arrangement can provide up to fifteen output levels if regenerative voltage sources are used, and up to eleven output levels if a non-regenerative voltage sources are used.

Claims

1. A cascaded multi-level H-bridge inverter, comprising:

a plurality of cascaded H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

wherein each of the plurality is provided with a different voltage input value; and

wherein the plurality of voltage input values are selected in order to increase the number of output levels provided by the cascaded H-bridge inverter;

thereby providing a cascaded multi-level H-bridge inverter providing a number of output levels greater than the number of output levels provided by a cascaded multi-level H-bridge inverter having uniform voltage input values.

2. The cascaded multi-level H-bridge inverter of claim 1, wherein the plurality comprises a first H-bridge cell and a second H-bridge cell.

3. The cascaded multi-level H-bridge inverter of claim 2, wherein the first H-bridge cell has five output levels and the second H-bridge cell has three output levels.

4. The method of claim 3, wherein the ratio of the second voltage input to the first voltage input is about 6.

5. The cascaded multi-level H-bridge inverter of claim 2, wherein the first H-bridge cell has five output levels and the second H-bridge cell has five output levels.

6. The method of claim 5, wherein the ratio of the second voltage input to the first voltage input is about 5.

7. The cascaded multi-level H-bridge inverter of claim 1, wherein the plurality comprises a first H-bridge cell, a second H-bridge cell, and a third H-bridge cell.

8. The cascaded multi-level H-bridge inverter of claim 7, wherein the first H-bridge cell has five output levels.

9. The cascaded multi-level H-bridge inverter of claim 8, wherein the second H-bridge cell has five output levels and the third H-bridge cell has five output levels.

10. The method of claim 9, wherein the ratio of the second voltage input to the first voltage input is about 5, and the ratio of the third voltage input to the first voltage input is about 25.

11. The cascaded multi-level H-bridge inverter of claim 8, wherein the second H-bridge cell has five output levels and the third H-bridge cell has three output levels.

12. The method of claim 11, wherein the ratio of the second voltage input to the first voltage input is about 5, and the ratio of the third voltage input to the first voltage input is about 30.

13. The cascaded multi-level H-bridge inverter of claim 8, wherein the second H-bridge cell has three output levels and the third H-bridge cell has three output levels.

14. The method of claim 13, wherein the ratio of the second voltage input to the first voltage input is about 6, and the ratio of the third voltage input to the second voltage input is about 3.

15. The cascaded multi-level H-bridge inverter of claim 1, wherein the voltage inputs are selected so that the number of output levels of the cascaded H-bridge inverter is maximized.

16. The method of claim 1, wherein the voltage inputs are selected in order to recover redundancies in a plurality of switching states, thereby rendering a cascaded multi-level H-bridge inverter with an increased number of output levels that is less than a maximum available number of output levels, the recovered redundancies allowing selection of switching states to avoid negative current states.

17. A method of constructing a cascaded H-bridge inverter, comprising:

cascading a plurality of H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

selecting a voltage input value for each of the plurality, each of the voltage input values being different; and

wherein the plurality of voltage inputs are selected in order to increase the number of output levels provided by the cascaded H-bridge inverter;

thereby providing a cascaded multi-level H-bridge inverter providing a number of output levels greater than the number of output levels provided by a cascaded multi-level H-bridge inverter having uniform voltage input values.

18. The method of claim 17, wherein the voltage inputs are selected so that the number of output levels of the cascaded H-bridge inverter is maximized.

19. The method of claim 17, wherein the voltage inputs are selected so that the number of output levels of the cascaded H-bridge inverter equals the product of the individual numbers of output levels for the plurality.

20. The method of claim 17, further comprising the step of reducing a ratio of voltage inputs in order to recover redundancies in a plurality of switching states.

21. A cascaded multi-level H-bridge inverter, comprising:

a plurality of cascaded H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

and wherein each of the plurality has a different voltage input; and

wherein the plurality is m, and wherein the voltage inputs for the plurality are selected according to the equation;

$v_{\mathrm{dc}<br><br>\left(i-1\right)<br><br>x}=\frac{n_{i<br><br>\text{\hspace{1em}<br><br>}}<br><br>\left(n_{i-1}-1\right)}{n_i-1}<br><br>v_{\mathrm{dcix}}<br><br>\text{\hspace{1em}<br><br>}<br><br>i=2,3<br><br>\text{\hspace{1em}<br><br>}<br><br>\mathrm{\dots <br><br>}<br><br>\text{\hspace{1em}<br><br>}<br><br>m$

where n_i is the number of voltage levels associated with the i^th H-bridge cell;

x is the phase; and

m is the number of cells.

22. The cascaded multi-level H-bridge inverter of claim 21, wherein the plurality comprises a first H-bridge cell and a second H-bridge cell.

23. The cascaded multi-level H-bridge inverter of claim 22, wherein the first H-bridge cell has five output levels and the second H-bridge cell has three output levels.

24. The cascaded multi-level H-bridge inverter of claim 22, wherein the first H-bridge cell has five output levels and the second H-bridge cell has five output levels.

25. The cascaded multi-level H-bridge inverter of claim 21, wherein the plurality comprises a first H-bridge cell, a second H-bridge cell, and a third H-bridge cell.

26. The cascaded multi-level H-bridge inverter of claim 25, wherein the first H-bridge cell has five output levels.

27. The cascaded multi-level H-bridge inverter of claim 26, wherein the second H-bridge cell has five output levels and the third H-bridge cell has five output levels.

28. The cascaded multi-level H-bridge inverter of claim 26, wherein the second H-bridge cell has five output levels and the third H-bridge cell has three output levels.

29. The cascaded multi-level H-bridge inverter of claim 26, wherein the second H-bridge cell has three output levels and the third H-bridge cell has three output levels.

30. A cascaded H-bridge inverter, comprising:

a plurality of cascaded H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

wherein the voltage inputs for the plurality are selected so that a net number of output levels at the output of the cascaded H-bridge inverter is maximized; and

wherein the plurality is m, and wherein the voltage inputs for the plurality are selected according to the equation;

$v_{\mathrm{dc}<br><br>\left(i-1\right)<br><br>x}=\frac{n_{i<br><br>\text{\hspace{1em}<br><br>}}<br><br>\left(n_{i-1}-1\right)}{n_i-1}<br><br>v_{\mathrm{dcix}}<br><br>\text{\hspace{1em}<br><br>}<br><br>i=2,3<br><br>\text{\hspace{1em}<br><br>}<br><br>\mathrm{\dots <br><br>}<br><br>\text{\hspace{1em}<br><br>}<br><br>m$

where n_i is the number of voltage levels associated with the i^th H-bridge cell;

x is the phase; and

m is the number of cells.

31. The cascaded H-bridge inverter of claim 30, wherein the net number of output levels equals the product of the values of the number of output levels for the plurality.

32. The cascaded H-bridge inverter of claim 30, wherein the plurality m equals two.

33. The cascaded H-bridge inverter of claim 30, wherein the plurality m equals three.

34. The cascaded H-bridge inverter of claim 30, wherein the number of phases x equals one.

35. The cascaded H-bridge inverter of claim 30, wherein the number of phases x equals three.

36. A method of constructing a cascaded H-bridge inverter, comprising:

cascading a plurality of H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

selecting a voltage input for each of the plurality, each of the voltage inputs being different; and

wherein the plurality is m, and wherein the voltage inputs for the plurality are selected according to the equation;

$v_{\mathrm{dc}<br><br>\left(i-1\right)<br><br>x}=\frac{n_{i<br><br>\text{\hspace{1em}<br><br>}}<br><br>\left(n_{i-1}-1\right)}{n_i-1}<br><br>v_{\mathrm{dcix}}<br><br>\text{\hspace{1em}<br><br>}<br><br>i=2,3<br><br>\text{\hspace{1em}<br><br>}<br><br>\mathrm{\dots <br><br>}<br><br>\text{\hspace{1em}<br><br>}<br><br>m$

where n_i is the number of voltage levels associated with the i^th H-bridge cell;

x is the phase; and

m is the number of cells.

37. The method of claim 36, wherein the voltage inputs are selected so that the number of output levels of the cascaded H-bridge inverter is maximized.

38. The method of claim 36, wherein the voltage inputs are selected so that the number of output levels of the cascaded H-bridge inverter equals the product of the individual numbers of output levels for the plurality.

39. A cascaded H-bridge inverter, comprising:

a plurality of cascaded H-bridge cells;

wherein each of the plurality has associated therewith a number of output levels;

wherein at least one of the cascaded H-bridge cells has a number of output levels greater than three;

wherein the voltage input values for the plurality are selected so that a net number of output levels at the output of the cascaded H-bridge inverter is maximized; and

wherein the plurality of voltage inputs are selected in order to increase the number of output levels provided by the cascaded H-bridge inverter.

thereby providing a cascaded multi-level H-bridge inverter providing a number of output levels greater than the number of output levels provided by a cascaded multi-level H-bridge inverter having uniform voltage input values.

40. The cascaded H-bridge inverter of claim 39, wherein the net number of output levels equals the product of the values of the number of output levels for the plurality.

41. The cascaded H-bridge inverter of claim 39, wherein the plurality m equals two.

42. The cascaded H-bridge inverter of claim 39, wherein the plurality m equals three.

43. The cascaded H-bridge inverter of claim 39, wherein the number of phases x equals one.

44. The cascaded H-bridge inverter of claim 39, wherein the number of phases x equals three.