Method and apparatus for testing electromagnetic flowmeters

• US 6,697,742 B1
• Filed: 01/17/1997
• Issued: 02/24/2004
• Est. Priority Date: 01/17/1996
• Status: Expired due to Term

• Current Assignee: ABB Kent Taylor Ltd (ABB Limited)
• Original Assignee: ABB Kent Taylor Ltd (ABB Limited)
• Inventors: Franklin, Bryan Raymond, Undery, Colin Edward
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US08/785,009
• Time in Patent Office: 2,594 Days
• Field of Search: 702/45, 702/47, 702/50, 702/53, 702/64, 702/65, 702/79, 702/100, 702/104, 702/107, 702/116, 702/117, 702/124, 702/182, 702/183, 702/189, 73/11.6, 73/13.4, 738/611--86, 738/610.8, 324/222, 324/239, 324/241, 324/262, 324/520, 324/522, 324/523, 324/525, 324/527, 324/546, 324/547, 324/226, 324/228, 324/237, 324/238, 324/240, 324/202, 324/234, 324/140.D
• US Class Current: 702/45
• CPC Class Codes: G01D 18/00 Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
• CPC Class Codes: G01F 1/58 by electromagnetic flowmeters
• CPC Class Codes: G01F 1/60 Circuits therefor
• CPC Class Codes: G01F 25/10 of flowmeters

Abstract

An electromagnetic flowmeter is tested and calibrated in situ by measuring the impedance of the drive coil, and the isolation to ground impedance of the coil and of the flowmeter sensor electrodes. Testing is effected by portable field equipment or by a built-in test equipment facility with the flowmeter transmitter.

Claims

1. A method of in situ testing of an electromagnetic flowmeter having a sensor coil circuit comprising a coil having coil properties, the method comprising:

measuring at least two electrical parameters of the sensor coil circuit which enable detection of changes in the coil properties,

comparing the measured parameters to stored parameters of the flowmeter, and

determining whether the calibration of the flowmeter is accurate based on the results of the comparison so that the flowmeter is tested in situ.

2. The method according to claim 1, wherein said at least two electrical parameters include a measure of ohmic resistance and a measure of inductance of the coil of the sensor coil circuit.

3. The method according to claim 1 or claim 2, wherein the measure of electrical losses in said coil of said sensor coil circuit is used in said determination.

4. The method according to claim 1 wherein the stored parameters comprise parameters measured from the same flowmeter at an earlier time.

5. The method according to claim 1 further including a batch of flowmeters and wherein the stored parameters comprise parameters defined for the batch of flowmeters.

6. The method as claimed in claim 1, further comprising selectively measuring

the isolation-to-ground impedance of the sensor coil circuit;

the isolation-to-ground impedance of the sensor electrode of the flowmeter; and

an eddy current resistance or loss component of the flowmeter.

7. The method according to claim 1, wherein at least one of the electrical parameters includes measuring an exponentially changing variable selected from the group consisting of:

a voltage across a coil, a current through a coil, a variable indicative of said voltage of current; and

determining a time constant from the exponentially changing variable.

8. A method of in situ testing of an electromagnetic flowmeter by obtaining electrical parameters thereof comprising

determining the ohmic resistance of an energizing coil thereof,

measuring an exponentially-changing current in the coil or a variable related thereto,

deriving a time constant therefrom,

determining the inductance of the coil from the time constant and the ohmic resistance, and

determining the accuracy of calibration of the flowmeter in situ using the foregoing measurements of the resistance and inductance of the coil.

9. The method as claimed in claim 8, where the exponentially changing current is produced by effecting a step change in a voltage applied to the coil.

10. The method as claimed in claim 9, where the step change is produced by removing the applied voltage.

11. The method as claimed in claim 9, comprising measuring the elapsed times at which said measurements are taken after the step voltage change is effected, and utilizing said elapsed times to derive the eddy resistance of the flowmeter or to correct the determined value of the coil inductance based on the time dependence of said measurements.

12. The method as claimed in claim 8, wherein the ohmic resistance is determined by the ratio of the ohmic resistance of the coil to a resistor of known value in series with the coil.

13. A method of in situ testing a flowmeter comprising measuring an exponentially changing current in an energizing coil of the flowmeter at two known time intervals from a datum and deriving from said measurements and time intervals an eddy current resistance of the flowmeter so that the flowmeter is tested in situ.

14. An electromagnetic flowmeter testing apparatus wherein electrical parameters of the flowmeter are obtained comprising

means for determining the ohmic resistance of an energizing coil of the flowmeter,

means for providing an exponentially-changing current in the coil,

means for measuring said exponentially-changing current,

means for deriving a time constant from the exponentially changing current,

means for determining the inductance of the coil from the time constant and the ohmic resistance, and

means for testing the accuracy of the calibration of the flowmeter in situ using the foregoing measurements of the resistance and inductance of the coil.

15. A method of testing an electromagnetic flowmeter comprising

applying to an electrically-responsive component thereof an AC test signal of a frequency equal to that of a drive signal applied to an energizing coil of the flowmeter during normal operation thereof,

said drive signal producing in a circuit of the flowmeter a response characteristic of an impedance of said electronically responsive component, and

measuring said response characteristic by means of a sensing means of the flowmeter which during normal operation senses a signal characteristic of fluid flow through the flowmeter.

16. The method as claimed in claim 15, wherein the electrically responsive component is an electrode and the impedance is the isolation impedance thereof.

17. The method as claimed in claim 15, wherein the electrically responsive component is the energising coil of the flowmeter, and the impedance is the isolation impedance of the energizing coil.

18. The method as claimed in claim 15, wherein the AC test signal is obtained from the drive signal.

19. An electromagnetic flowmeter testing apparatus comprising

means for applying to an electrically responsive component thereof an AC test signal of a frequency equal to that of a drive signal applied to an energizing coil of the flowmeter during normal operation thereof, so as to produce in a circuit of the flowmeter a response characteristic of an impedance of said electrically responsive component, and

means for supplying said response characteristic to a sensing means of the flowmeter which during normal operation sense a signal characteristic of fluid flow through the flowmeter so that the sensing means measures said response characteristic.

20. The electromagnetic flowmeter testing apparatus as claimed in claim 19 operatively coupled to the energizing coil of an electromagnetic flowmeter.

21. Apparatus for testing an electromagnetic flowmeter having a sensor coil circuit, the apparatus for testing comprising

means for measuring at least two electrical parameters of the sensor coil circuit,

means storing predetermined values for said at least two electrical parameters,

means for comparing the stored predetermined values for the at least two electrical parameters to the measured parameters, and

means for outputting an indication of whether the flowmeter is within calibration based on the results of the comparison.

22. A method of in situ testing of an electromagnetic flowmeter comprising

determining the ohmic resistance of an energizing coil thereof,

measuring an exponentially-changing current in the coil or a variable related thereto,

deriving a time constant therefrom,

determining the inductance of the coil from the time constant and the ohmic resistance so that the flowmeter is tested in situ,

repeating the measurement of the exponentially-changing current later in time than the first measurement, and

employing said current measurements and the times thereof either to derive an eddy current resistance of the flowmeter, or to correct the determined value of the coil inductance for the effects of said eddy current resistance.