Digitizing system and rotary table for determining 3-D geometry of an object

• US 6,697,748 B1
• Filed: 10/13/2000
• Issued: 02/24/2004
• Est. Priority Date: 08/07/1995
• Status: Expired due to Fees

• Current Assignee: Immersion Corporation
• Original Assignee: Immersion Corporation
• Inventors: Brave, Scott B., Jackson, Bernard G., Schena, Bruce M., Rosenberg, Louis B.
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US09/687,923
• Time in Patent Office: 1,229 Days
• Field of Search: 702/95, 702/33-36, 702/85-88, 702/94, 702/97, 702/104, 702/105, 702/113, 702/116, 702/150-153, 702/155-158, 702/166-168, 702/170, 702/183, 702/FOR.183, 702/FOR.123, 702/FOR.124, 702/FOR.135, 702/FOR.136, 702/FOR.156, 702/FOR-145, 702/FOR.157, 702/FOR.159, 702/FOR.160, 702/FOR.162, 702/FOR.163, 702/FOR.170, 702/FOR.171, 700/56-58, 700/60-62, 700/64-66, 700/85, 700/159, 700/160, 700/180, 700/185-187, 700/192-195, 700/254, 700/264, 700/275, 700/302, 700/303, 700/262, 738/665, 738/620.41, 738/638, 73/13.7, 73/13.9, 73/14.1, 73/16.2, 73/17.3, 73/17.5, 73/17.8, 73/17.9, 73/18.1, 335/56, 335/58, 335/59, 335/61, 335/51, 33/1.M, 33/1.N, 335/02--05, 33/1.MP, 33/1.PJ, 33/1.CC, 744/900.1, 744/900--49, 744/900.9, 748/13.R, 748/13.G, 744/71.XY, 82/11.1, 82/12
• US Class Current: 702/95
• CPC Class Codes: B25J 9/1692 Calibration of manipulator
• CPC Class Codes: G01B 21/04 by measuring coordinates of points
• CPC Class Codes: G01B 5/008 using coordinate measuring machines
• CPC Class Codes: G05B 19/4207 in which a model is traced or scanned and corresponding data recorded
• CPC Class Codes: G05B 2219/37021 Robot controls position of touch probe
• CPC Class Codes: G05B 2219/37043 Touch probe, store position of touch point on surface
• CPC Class Codes: G05B 2219/39021 With probe, touch reference positions
• CPC Class Codes: G05B 2219/39024 Calibration of manipulator
• CPC Class Codes: G05B 2219/39048 Closed loop kinematic self calibration, grip part of robot with hand
• CPC Class Codes: G05B 2219/45055 Assembly
• CPC Class Codes: G05B 2219/45061 Measuring robot
• CPC Class Codes: G06F 3/0346 with detection of the device orientation or free movement in a 3D space, e.g. 3D mice, 6-DOF [six degrees of freedom] pointers using gyroscopes, accelerometers or tilt-sensors
• CPC Class Codes: G06F 3/038 Control and interface arrangements therefor, e.g. drivers or device-embedded control circuitry

Abstract

A digitizing system and rotary table for determining the three-dimensional geometry of an object. An apparatus includes at least one sensor detecting information describing the three-dimensional geometry of the object and providing the information to a host computer. A rotary table includes a base and a turntable rotatable about an axis positioned perpendicularly to the turntable surface. The turntable and object on its surface rotate about the axis during or between the sensor detecting the information describing the three-dimensional geometry of the object. A turntable sensor coupled to the base measures the rotation of the turntable, where the turntable sensor outputs turntable data indicative of the rotation to the host computer.

Claims

1. A rotary table for use with a three-dimensional digitizing system, said three-dimensional digitizing system measuring three-dimensional geometry of an object resting on said rotary table and providing data describing said three-dimensional geometry to a host computer system, the rotary table comprising:

a support base;

a turntable coupled to said support base and operative to rotate about an axis positioned perpendicularly to a surface of said turntable, said turntable receiving on said turntable surface said object to be measured, said turntable and said object rotating about said axis during or between said measuring of said three-dimensional geometry of said object to allow said measuring of said three-dimensional geometry; and

a sensor coupled to said support base and operative to measure an angular rotation of said turntable, wherein said sensor provides sensor data indicative of said angular rotation to said host computer system, said host computer system including said angular rotation of said turntable in a determination of said three-dimensional geometry of said object on said rotary table.

2. The rotary table as recited in claim 1 wherein said rotary table further includes interface electronics for providing said angular rotation to said host computer system.

3. The rotary table as recited in claim 1 wherein a probe of a probe apparatus is used to physically trace a surface of said object to obtain three-dimensional coordinates describing said three-dimensional geometry.

4. The rotary table as recited in claim 3 wherein said turntable includes a receptacle positioned near a periphery of said turntable for receiving said probe in an initialization procedure for locating said turntable relative to said probe apparatus.

5. The rotary table as recited in claim 4 wherein said receptacle receives said probe such that when said turntable is rotated in said initialization procedure, said probe rotates with said turntable and a plurality of positions and orientations of said probe are sampled during said rotation to locate said rotary table with respect to said probe apparatus.

6. The rotary table as recited in claim 3 wherein said turntable includes a receptacle positioned near the center of said turntable for receiving said probe in an initialization procedure for locating said turntable relative to said probe apparatus.

7. The rotary table as recited in claim 3 wherein said support base is coupled to a base of said probe apparatus such that a position and orientation of said rotary table is fixed relative to said probe apparatus.

8. The rotary table as recited in claim 3 wherein said probe of said probe apparatus is a stylus having a tip for contacting said object.

9. The rotary table as recited in claim 3 wherein said turntable includes a first receptacle positioned near a periphery of said turntable and a second receptacle positioned near a center of said turntable, said receptacles for receiving said probe in an initialization procedure for locating said turntable relative to said probe apparatus.

10. The rotary table as recited in claim 3 wherein said turntable is manually rotated by a user to allow said tracing of said surface of said object by said probe.

11. The rotary table as recited in claim 1 wherein said host computer system determines a three-dimensional model of said object from said data describing said three-dimensional geometry of said object.

12. A digitizing system for determining the three-dimensional geometry of an object and providing information describing said three-dimensional geometry to a host computer system, the digitizing system comprising:

(a) an apparatus including at least one sensor detecting said information describing said three-dimensional geometry and providing said information to said host computer system; and

(b) a rotary table including;

(i) a base;

(ii) a turntable coupled to said base and rotatable about an axis positioned perpendicularly to a surface of said turntable, said turntable receiving on said surface said object, wherein said turntable and said object rotate about said axis during or between said detecting of said information describing said three-dimensional geometry of said object; and

(iii) a turntable sensor coupled to said base, said turntable sensor measuring a rotation of said turntable about said axis, wherein said turntable sensor outputs turntable data indicative of said rotation to said host computer system, said turntable data usable in a determination of said three-dimensional geometry.

13. The digitizing system as recited in claim 12 wherein said turntable data is used to locate said object on said rotary table with respect to said apparatus after said turntable is rotated.

14. The digitizing system as recited in claim 13 wherein said apparatus is a probe apparatus and includes an interface microprocessor separate from said host computer system and coupled to said probe apparatus, said turntable sensor, and said host computer system, said interface microprocessor being adapted to receive said information and said turntable data and to provide said information and said turntable data to said host computer system.

15. The digitizing system as recited in claim 13 wherein said apparatus is a probe apparatus and wherein a probe of said probe apparatus is used to trace a surface of said object to allow said at least one sensor to detect said information describing said three-dimensional geometry of said object.

16. The digitizing system as recited in claim 15 wherein said probe is a stylus having a tip for contacting said object.

17. The digitizing system as recited in claim 15 wherein said probe apparatus includes:

a first joint member coupled to said probe;

a first linkage rotatably coupled to said first joint member;

a second joint member rigidly coupled to said first linkage;

a second linkage rigidly coupled to said second joint member; and

a third joint member rigidly coupled to said second linkage and to a base.

18. The digitizing system as recited in claim 15 wherein said turntable includes a receptacle positioned near a periphery of said turntable for receiving said probe in an initialization procedure for locating said turntable relative to said probe apparatus.