Venturi augmented flow meter

• US 6,698,297 B2
• Filed: 06/28/2002
• Issued: 03/02/2004
• Est. Priority Date: 06/28/2002
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Gysling, Daniel L.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US10/186,382
• Publication Number:
  US 20040000197A1
• Time in Patent Office: 613 Days
• Field of Search: 778/616.3, 778/617.7, 778/610.4, 778/614.2, 250/227.18
• US Class Current: 73/861.63
• CPC Class Codes: G01F 1/44 Venturi tubes
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid

Abstract

A venturi-assisted flow meter arrangement is disclosed. The venturi is positioned in a pipe or conduit containing the fluid mixture to be measured upstream of the flow meter. The flow meter is preferably a flow rate meter and/or a phase fraction meter. When the fluid mixture is passed through the venturi, it is homogenized or mixed, which can increase the accuracy of the measurements made by the downstream flow meter. Additionally, the venturi can be used to compute the flow momentum of the fluid mixture, which may be used to calibrate or double check the operation of the flow meter, or allow it to compute the phase fraction for a three phase mixture.

Claims

1. An apparatus for determining at least one parameter of a fluid mixture flowing in a conduit, comprising:

a restriction at a first axial location along the conduit for homogenizing the fluid mixture downstream from the restriction; and

at least one flow meter along the conduit for measuring at least one parameter of the homogenized fluid mixture, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit.

2. The apparatus of claim 1, wherein the at least one flow meter is non-invasively coupled to the outside of the conduit.

3. The apparatus of claim 1, wherein the flow meter is selected from at least one member of the group consisting of a flow rate meter and a phase fraction meter.

4. The apparatus of claim 3, wherein the at least one parameter measured by the flow rate meter is indicative of the flow rate of the fluid mixture, and wherein the at least one parameter measured by the phase fraction meter is indicative of the phase fraction of the fluid mixture.

5. The apparatus of claim 4, further comprising a sensor along the conduit and selected from the group consisting of a pressure sensor and a temperature sensor.

6. The apparatus of claim 5, wherein the sensor is used to calibrate either the flow rate meter or the phase fraction meter.

7. The apparatus of claim 1, wherein the restriction comprises a venturi.

8. The apparatus of claim 7, further comprising a sensor assembly proximate to the venturi that provides at least one parameter indicative of a flow momentum of the fluid mixture.

9. The apparatus of claim 8, wherein the flow meters are comprised of a flow rate meter for measuring at least one parameter indicative of fluid mixture flow rate and a phase fraction meter for measuring at least one parameter indicative of the phase fractions of the fluid mixture.

10. The apparatus of claim 9, wherein the parameters indicative of flow momentum and flow rate are used to compute the phase fraction of the fluid mixture.

11. The apparatus of claim 9, wherein the at least one parameter indicative of flow momentum is used to calibrate either the flow rate meter or the phase fraction meter.

12. The apparatus of claim 1, wherein the pressure sensors are selected from the group consisting of a fiber optic based sensor, a piezoelectric sensor, a capacitive strain gauge, piezoresistive sensor, an accelerometer, and a hydrophone.

13. The apparatus of claim 1, wherein the first axial location is upstream of the flow meter.

14. The apparatus of claim 1, wherein the at least one parameter is selected from at least one member of the group consisting of a speed of sound of the fluid mixture, a velocity of the fluid mixture, and a phase fraction of the fluid mixture.

15. An apparatus for determining at least one parameter of a fluid mixture flowing in a conduit, comprising:

a restriction at a first axial location along the conduit;

at least one sensor assembly located at the restriction for providing at least one parameter indicative of the flow momentum of the fluid mixture;

at least one flow meter at a second axial location along the conduit for providing at least one parameter indicative of the fluid mixture, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit; and

a computer for receiving the at least one parameter indicative of the flow momentum to calibrate the at least one flow meter.

16. The apparatus of claim 15, wherein the restriction comprises a venturi.

17. The apparatus of claim 15, wherein the at least one flow meter is fiber optic based.

18. The apparatus of claim 17, wherein the at least one flow meter is non-invasively coupled to the outside of the conduit.

19. The apparatus of claim 15, wherein the flow meter is selected from the group consisting of a flow rate meter and a phase fraction meter.

20. The apparatus of claim 19, wherein at least one parameter measured by the flow rate meter is indicative of the flow rate of the fluid mixture, and wherein the at least one parameter measured by the phase fraction meter is indicative of the phase fraction of the fluid mixture.

21. The apparatus of claim 20, further comprising an additional sensor along the conduit and selected from the group consisting of a pressure sensor and a temperature sensor.

22. The apparatus of claim 21, wherein the additional sensor is used to further calibrate either the flow rate meter or the phase fraction meter.

23. The apparatus of claim 15, wherein the sensor assembly comprises pressure sensors.

24. The apparatus of claim 23, wherein the at least one flow meter is downstream from the restriction in the flowing fluid mixture.

25. An apparatus for determining the phase fraction of components in a fluid mixture flowing in a conduit, comprising:

at least one sensor assembly located at a restriction for providing at least one parameter indicative of the flow momentum of the fluid mixture;

at least one flow rate meter along the conduit for providing at least one parameter indicative of the fluid mixture flow rate, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit;

at least one phase fraction meter along the conduit for providing at least one parameter indicative of the density of the fluid mixture; and

a computer for receiving the at least one parameter indicative of the flow momentum, the at least one parameter indicative of the fluid mixture flow rate, and the at least one parameter indicative of the density of the fluid mixture to compute the phase fraction of components in the fluid mixture.

26. The apparatus of claim 25, further comprising an additional sensor along the conduit and selected from the group consisting of a pressure sensor and a temperature sensor.

27. The apparatus of claim 26, wherein the additional sensor is used to calibrate either the flow rate meter, the phase fraction meter, or the sensor assembly.

28. The apparatus of claim 25, wherein the flow rate meter, the phase fraction meter, or the sensor assembly are fiber optic based.

29. The apparatus of claim 28, wherein the flow rate meter, the phase fraction meter, or the sensor assembly are coupled to the outside of the conduit.

30. The apparatus of claim 25, wherein the at least one sensor assembly is located proximate to a restriction within the conduit.

31. The apparatus of claim 30, wherein the restriction comprises a venturi.

32. The apparatus of claim 30, wherein either the at least one flow rate meter or the at least one phase fraction meter is downstream from the restriction in the flowing fluid mixture.

33. The apparatus of claim 25, wherein the fluid mixture has three components.

34. The apparatus of claim 33, wherein one of the components is gaseous.

35. A method for determining at least one parameter of a fluid mixture flowing in a conduit, comprising:

homogenizing the fluid mixture by passing the mixture through a restriction in the conduit at a first axial location along the conduit; and

measuring at least one parameter of the homogenized fluid mixture using at least one flow meter along the conduit, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit.

36. The method of claim 35, wherein the flow meter is selected from at least one member of the group consisting of a flow rate meter and a phase fraction meter.

37. The method of claim 36, wherein the at least one parameter measured by the flow rate meter is indicative of the flow rate of the fluid mixture, and wherein the at least one parameter measured by the phase fraction meter is indicative of the phase fraction of the fluid mixture.

38. The method of claim 35, wherein the at least one flow meter is non-invasively coupled to the outside of the conduit.

39. The method of claim 35, further comprising measuring the pressure or temperature of the fluid mixture.

40. The method of claim 39, further comprising calibrating either the flow rate meter or the phase fraction meter using the measured pressure or temperature.

41. The method of claim 35, wherein the restriction comprises a venturi.

42. The method of claim 35, further comprising measuring at least one parameter indicative of the flow momentum of the fluid mixture at the first axial location.

43. The method of claim 42, wherein the method contains two flow meters.

44. The method of claim 43, wherein the at least one parameters measured by the flow meters are indicative of the fluid mixture flow rate and a phase fraction.

45. The method of claim 43, wherein the at least one parameters indicative of the fluid mixture flow rate and the phase fraction are used to compute the phase fraction.

46. The method of claim 42, wherein the parameter indicative of the flow momentum is used to calibrate either the flow rate meter or the phase fraction meter.

47. The method of claim 35, wherein the pressure sensors are selected from the group consisting of a fiber optic based sensor, a piezoelectric sensor, a capacitive stain gauge, piezoresistive sensor, an accelerometer, and a hydrophone.

48. The method of claim 35, wherein the first axial location is upstream of the flow meter.

49. The method of claim 35, wherein the at least one parameter is selected from at least one member of the group consisting of a speed of sound of the fluid mixture, a velocity of the fluid mixture, and a phase fraction of the fluid mixture.

50. A method for determining at least one parameter of a fluid mixture flowing in a conduit, comprising:

measuring at least one parameter indicative of the flow momentum of the fluid mixture using a sensor assembly along the conduit;

measuring at least one parameter of the fluid mixture using at least one flow meter along the conduit, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit;

calibrating the at least one flow meter using the at least one parameter indicative of the flow momentum.

51. The method of claim 50, wherein the parameter indicative of the flow momentum is measured at a location having a restriction in the conduit.

52. The method of claim 51, wherein the restriction comprises a venturi.

53. The method of claim 50, wherein the restriction homogenizes the fluid mixture before the at least one parameter of the fluid mixture is measured.

54. The method of claim 50, wherein the flow meter is selected from at least one member of the group consisting of a flow rate meter and a phase fraction meter.

55. The method of claim 54, further comprising measuring the pressure or temperature of the fluid mixture.

56. The method of claim 55, further comprising calibrating either the flow rate meter or the phase fraction meter using the measured pressure or temperature.

57. The method of claim 55, wherein at least one parameter measured by the flow rate meter is indicative of the flow rate of the fluid mixture, and wherein the at least one parameter measured by the phase fraction meter is indicative of the phase fraction of the fluid mixture.

58. The method of claim 50, wherein the at least one flow meter is coupled to the outside of the conduit.

59. The method of claim 50, wherein the method contains two flow meters.

60. The method of claim 59, wherein the at least one parameters measured by the flow meters are indicative of the fluid mixture flow rate and a phase fraction.

61. The method of claim 60, wherein the parameters indicative of the fluid mixture flow rate and the phase fraction are used to compute the phase fraction.

62. A method for determining the phase fraction of components in a fluid mixture flowing in a conduit, comprising:

measuring at least one parameter indicative of the flow momentum of the fluid mixture using a sensor assembly along the conduit;

measuring at least one parameter indicative of the fluid mixture flow rate using at least one flow rate meter along the conduit, the flow meter comprising an array of pressure sensors for measuring unsteady pressure variations within the conduit;

measuring at least one parameter indicative of the density of the fluid mixture using at least one phase fraction meter along the conduit; and

computing the phase fraction of components in the fluid mixture using the at least one parameter indicative of the flow momentum, the at least one parameter indicative of the flow rate, and the at least one parameter indicative of the density.

63. The method of claim 62, wherein the parameter indicative of the flow momentum is measured at a location having a restriction in the conduit.

64. The method of claim 63, wherein the restriction comprises a venturi.

65. The method of claim 62, wherein the restriction homogenizes the fluid mixture before either the at least one parameter indicative of the flow rate or the at least one parameter indicative of the density are measured.

66. The method of claim 62, further comprising measuring the pressure or temperature of the fluid mixture.

67. The method of claim 66, further comprising calibrating either the flow rate meter or the phase fraction meter using the measured pressure or temperature.

68. The method of claim 62, wherein the flow rate meter, the phase fraction meter, or the sensor assembly are fiber optic based.

69. The method of claim 62, wherein the flow rate meter, the phase fraction meter, or the sensor assembly are coupled to the outside of the conduit.

70. The method of claim 62, wherein the fluid mixture has three components.

71. The method of claim 70, wherein one of the components is gaseous.