Electronic power circuit of several power modules

• US 6,700,191 B2
• Filed: 03/22/2002
• Issued: 03/02/2004
• Est. Priority Date: 03/22/2001
• Status: Expired due to Fees

• Current Assignee: Continental Isad Electronics Systems GmbH & Co. OhG (Continental AG)
• Original Assignee: Continental Isad Electronics Systems GmbH & Co. OhG (Continental AG)
• Inventors: Schmidt, Marco, Sontheim, Johann, Perkounigg, Helmut, Schmid, Ralf
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US10/102,900
• Publication Number:
  US 20020137399A1
• Time in Patent Office: 711 Days
• Field of Search: 439/69, 257/691, 257/686, 257/777
• US Class Current: 257/691
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars

Abstract

An electronic power circuit includes several power modules (1) and is especially for controlling an electrical machine. Each power module (1) includes a plate-shaped integrated electronic circuit arrangement (2) having several electrical terminals. A perpendicular bent-over electrically conducting side leg (3) is arranged on each of two opposite-lying sides of the plate-shaped circuit arrangement (2). The side leg (3) forms an electrical contact and, in this way, the power module (1) has a U-shaped cross section. Each side leg (3) is provided with connecting elements via which two or several power modules (1) can be electrically and mechanically fixedly connected to each other while forming a mutual spacing between the plate-shaped circuit arrangement (2) via the side legs (3) for forming the electronic power circuit.

Claims

1. An electronic power circuit comprising:

a plurality of power modules;

each one of said power modules including a plate-shaped integrated electronic circuit unit and first and second perpendicularly bent over electrically conducting side legs defining respective electrical terminals and being disposed on opposite-lying sides of said circuit unit thereby imparting a U-shaped cross section to said power module;

said plurality of power modules being stacked one atop the other with each two mutually adjacent ones of said electronic circuit units conjointly defining a space or distance therebetween;

the side legs of one of two mutually adjacent ones of said circuit units and the corresponding ones of the side legs of the other one of said two mutually adjacent ones of said circuit units conjointly defining connecting means for facilitating an electrically and mechanically fixed connection of said power modules one to the other to form said electronic power circuit;

each of said side legs having a bend whereat said side legs are bent over and said bend defining a bending line;

each of said side legs having an outwardly extending projection extending parallel to said bending line;

each of said side legs having a lower end; and

,

the lower ends of the side legs of one circuit unit are inserted or plugged into the respective projections of the side legs of the next adjacent circuit unit so as to partially overlap and so define said connecting means.

2. The electronic power circuit of claim 1, wherein each of said side legs has a first cutout formed in said bend and a lip disposed in said first cutout;

a second cutout is formed in the lower end of the side leg; and

, said second cutout of the one leg of the one circuit unit is a precise fit counterpart for the lip of the corresponding leg of the next adjacent circuit unit.

3. The electronic power circuit of claim 1, wherein each of said side legs has a first cutout formed in said lower end thereof and an inwardly bent lip disposed in said first cutout;

a second cutout formed in said bend; and

, said second cutout of the one leg of the one circuit unit is a precise fit counterpart for the lip of the corresponding leg of the next adjacent circuit unit.

4. The electronic power circuit of claim 1, wherein the side legs of one of two mutually adjacent ones of said circuit units and the corresponding ones of the side legs of the other one of said two mutually adjacent ones of said circuit units are joined by a welding or soldering process so as to be electricallly conductively connected.

5. The electronic power circuit of claim 4, wherein said welding process is a resistance welding process.

6. The electronic power circuit of claim 1, wherein said side legs conjointly define a space therebetween and wherein said electronic power circuit further comprises an electrical component arranged in said space.

7. The electronic power circuit of claim 1, wherein said electrical component is a capacitor.

8. The electronic power circuit of claim 7, wherein said electrical component has two lateral electrical contact rails which are so connectable to the side legs above said bend so that said electrical component is arranged above the plate-shaped integrated electronic circuit unit.

9. The electronic power circuit of claim 1, wherein each one of said side legs has raised portions above the bend thereof for connecting to said contact rails via a projection weld.

10. The electronic power circuit of claims 1, wherein said side rails can be electrically connected to at least one of:

other electrical components, a current supply network and an electrical consumer.

11. The electronic power circuit of claim 1, wherein said plate-shaped integrated electronic circuit unit is embedded in plastic.

12. The electronic power circuit of claim 11, wherein said plastic includes epoxy resin or gel.

13. The electronic power circuit of claim 1, wherein at least one of said plate-shaped integrated electronic circuit units has electrical contacts at a longitudinal end thereof and said electrical contacts include power contacts and signal contacts.

14. The electronic power circuit of claim 1, wherein at least one of said side legs has electrically conducting connecting pins at a longitudinal end thereof for soldering to a printed circuit board.

15. The electronic power circuit of claim 1, wherein at least one of said side legs has an electrical contact at a longitudinal end thereof for connecting to a current rail.