Two-wire appliance power controller

• US 6,700,333 B1
• Filed: 10/19/2000
• Issued: 03/02/2004
• Est. Priority Date: 10/19/1999
• Status: Expired due to Term

• Current Assignee: X-L Synergy, LLC
• Original Assignee: X-L Synergy, LLC
• Inventors: Nemir, David C., Hirshi, Stanley S.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): Vu, Jimmy T.
• Application Number:
  US09/692,892
• Time in Patent Office: 1,230 Days
• Field of Search: 315/291, 315/307, 315/219, 315/211, 315/323, 307/125, 307/41, 307/115, 307/132.R, 307/132.E, 361/101, 361/100, 340/80, 340/81
• US Class Current: 315/291
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/185 via power line carrier transmission

Abstract

A power level controller and method for an AC electrical appliance that can be implemented in the plug of the appliance, controlling power in response to switch closures on the appliance and/or remotely located switches, or alternatively, may be implemented as a module into which an existing appliance is inserted, thereby providing a retrofit solution for appliance control. By using multifunction switches having steering diodes, multiple commands can be transmitted to the controller, all without the need for additional control wires, since all commands are superimposed on the two conductors that deliver power to the appliance. In addition, the independent control of two polarity sensitivity loads may be implemented. With implementations using integrated circuits, the internal electrostatic discharge diodes within the integrated circuit may be used for the power supply to yield a very low parts count system.

Claims

1. A control apparatus for electrical appliances having a plug, a load, and requiring no more than two electrical current conductors connecting said plug to said load, said apparatus comprising:

circuitry to determine the state of a multiposition switch that is located in close proximity to the load and that is in electrical series with the load;

circuitry to determine the state of a multiposition switch that is located external to the appliance and that controls source power at a wall outlet or distribution strip; and

a thyristor to control the application of power to the appliance in response to information provided by the states of either or both of said two multiposition switches; and

wherein said apparatus is portable with an appliance after installation.

2. The control apparatus of claim 1 wherein said apparatus is entirely disposed within the plug of the appliance cordset.

3. The control apparatus of claim 1 wherein said apparatus is entirely disposed within a plug-in module.

4. The control apparatus of claim 1 wherein said multiposition switches are single pole single throw switches.

5. The control apparatus of claim 1 wherein said multiposition switches utilize steering diodes to allow said control apparatus to implement different control actions depending upon which switch position settings are used.

6. The control apparatus of claim 5 wherein control signals are provided by each multiposition switch selected from the group consisting of:

off, on positive, on negative, and fully on.

7. The control apparatus of claim 6 wherein a sequence of control signals is used to determine control actions.

8. The control apparatus of claim 1 wherein said control of the application of power to the load is effected by firing the gate of the thyristor.

9. The control apparatus of claim 8 wherein said thyristor is fired in quadrants I and III.

10. The control apparatus of claim 1 wherein said load is selected from the group consisting of heaters, lights, and electric motors.

11. The control apparatus of claim 1 wherein said load and said multiposition switch which is in close proximity to the load comprise an electric appliance.

12. A control method for electrical appliances having a plug, a load, and requiring no more than two electrical current conductors connecting the plug to the load, the method comprising the steps of:

determining the state of a multiposition switch that is located in close proximity to the load and that is in electrical series with the load;

determining the state of a multiposition switch that is located external to the appliance and that controls source power at a wall outlet or distribution strip; and

controlling with a thyristor the application of power to the appliance in response to information provided by the states of either or both of the two multiposition switches; and

wherein the steps of the method are executed by a device portable with an appliance after installation.

13. The control method of claim 12 wherein the thyristor is disposed within the plug.

14. The control method of claim 12 wherein the thyristor is disposed within a plug-in module.

15. The control method of claim 12 wherein the multiposition switches are single pole single throw switches.

16. The control method of claim 12 additionally comprising the step of utilizing steering diodes in the multiposition switches to implement different control actions depending upon which switch position settings are used.

17. The control method of claim 16 wherein in the utilizing step control signals are provided by each multiposition switch selected from the group consisting of:

off, on positive, on negative, and fully on.

18. The control method of claim 12 wherein in the controlling step control of application of power to the load is effected by firing a gate of the thyristor.

19. The control method of claim 18 wherein the thyristor is fired in quadrants I and III.

20. The control method of claim 12 wherein the load is selected from the group consisting of heaters, lights, and electric motors.

21. The control method of claim 12 wherein the load and the multiposition switch which is in close proximity to the load comprise an electric appliance.