Capacitive displacement sensor

• US 6,700,391 B2
• Filed: 03/20/2002
• Issued: 03/02/2004
• Est. Priority Date: 07/20/2000
• Status: Expired due to Fees

• Current Assignee: CARL MAHR Holding GmbH (CARL MAHR GmbH & Company KG)
• Original Assignee: CARL MAHR Holding GmbH (CARL MAHR GmbH & Company KG)
• Inventors: Steiner, Christian, Strack, Peter
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): KERVEROS, DEMETRIOS C
• Application Number:
  US10/088,641
• Publication Number:
  US 20020135384A1
• Time in Patent Office: 713 Days
• Field of Search: 324/660, 324/661, 324/658, 324/662, 324/686, 324/679, 324/678, 340/870, 340/37
• US Class Current: 324/662
• CPC Class Codes: G01D 5/2412 by varying overlap

Abstract

A distance measuring system (1) is provided with a capacitive sensor (7a, 7b), designed in the form of a differential capacitor (18), for which the partial capacitors (C1, C2 have capacitances that depend on the position to be determined. The system also includes a processing device (5) for determining the desired distance that contains, for example, a sigma/delta demodulator. The partial capacitors (C1, C2) are triggered periodically with binary signals, wherein the trigger signals from the one partial capacitor (C1) are transmitted with a phase offset to the signals from the other partial capacitor (C2). The processing device (5) determines which trigger signals must be used for the evaluation. Within time windows that are synchronized with the edges of the trigger signals, a switch unit (22) allows the associated receiving signals to pass through to the processing unit (5) and blanks out all other signals. The distance measuring system (1) makes it possible to have a low number of interpolation errors with high resolution and long interpolation periods. The distance measuring system (1) can be expanded by adding two essentially independent, parallel-operating relative measuring systems to form an absolute distance measuring system, which determines the absolute position solely from the current measuring values. A nearly optional enlargement of the measuring range is possible by adding further relative measuring systems.

Claims

1. A capacitive distance measuring system, comprising:

at least one capacitive sensor configured as differential capacitor, which includes at least two transmitting electrodes and one or more counter electrodes, arranged opposite and at a distance to the respective transmitting electrodes, such that they can be displaced relative to the transmitting electrodes and that at least two partial capacitors are formed, wherein the capacitance of at least one partial capacitor changes in proportion to the distance,

a trigger unit adapted to feed binary trigger signals with rising and descending edges at predetermined moments to selected transmitting electrodes that form partial capacitors of the differential capacitor for generating measuring signals, wherein the trigger signals for the two partial capacitors have a fixedly determined phase offset relative to each other,

a processing device that evaluates the measuring signals for determining the partial capacitances of the differential capacitor and from the distance to be measured and that selects specific edges of the triggering signals to be used for generating measuring signals to be evaluated, and

a switch unit for defining time windows in which the selected edges of the trigger signals are positioned, so that the associated measuring signals can pass through and be evaluated in the processing unit.

2. A distance measuring system according to claim 1, wherein the trigger signals are substantially rectangular signals and that the phase offset between the trigger signals is adapted, so that only one selected signal edge can be observed within a time window.

3. A distance measuring system according to claim 1, wherein the phase offset essentially is 90°

.

4. A distance measuring system according to claim 1, wherein the trigger signals from the one partial capacitor have the same curve shape and the same polarity as the trigger signals from the other partial capacitor.

5. A distance measuring system according to claim 1, wherein the processing device further comprises a sigma/delta converter, which includes an integrator that integrates the charge transmitted via the differential capacitor;

and a comparator that issues the mathematical sign for the complete integrated charge.

6. A distance measuring system according to claim 5, wherein the switch unit permits a measuring signal from one of the partial capacitors of the differential capacitor to pass through in dependence on the comparator output.

7. A distance measuring system according to claim 5, wherein the time window is dimensioned sufficiently large so as to nearly completely integrate the received charge packets in an integration capacitor of the integrator, taking into consideration the internal resistance of the source feeding the integration capacitor.

8. A distance measuring system according to claim 7, wherein the time window is selected larger than the sum of the rise time and ten times the time constant (τ

), which is defined as the product of the internal resistance of the voltage source used and the maximum partial capacitance.

9. A distance measuring system according to claim 1, wherein the time window is smaller than the pulse duration of a trigger signal.

10. A distance measuring system according to claim 1, wherein the switch unit creates defined voltage ratios at the partial capacitances before each trigger signal is transmitted.

11. A distance measuring system according to claim 1, wherein the switch unit further comprises switches for eliminating low-frequency interference.

12. A distance measuring system according to claim 11, wherein a periodic edge change must occur during the evaluation in order to eliminate interference.

13. A distance measuring system according to claim 1, further comprising several transmitting electrodes arranged in at least one row.

14. A distance measuring system according to claim 13, wherein the width of the counter electrodes, as measured in one displacement direction (V), corresponds to a whole number multiple of the width of the transmitting electrodes and that a row that is preferably formed with several counter electrodes in displacement direction (V) measures a multiple of the length of the transmitting electrode row.

15. A distance measuring system according to claim 1, wherein each second counter electrode is connected to ground or has been removed.

16. A distance measuring system according to claim 1, wherein a non-contacting pick-up of the measuring signals occurs.

17. A distance measuring system according to claim 1, wherein several individual pulses are transmitted to each partial capacitor for the measuring and that the resulting charge packets are added up, wherein the partial capacitances are determined through interpolation.

18. A distance measuring system according to claim 17, wherein the processing unit comprises a counter unit with two counters for adding up the number of integrated charge packets that are transmitted via the respective partial capacitors.

19. A distance measuring system according to claim 18, wherein starting with the counter readings, the trigger unit determines the pair of transmitting electrodes that must be triggered, so that the ratio of partial capacitances relative to each other is within a predetermined range, preferably in the range of 1:

2 to 2;

1.

20. A distance measuring system according to claim 1, wherein the transmitting electrodes are combined into groups containing a number of electrodes which offer a corresponding number of trigger options.

21. A distance measuring system according to claim 1, comprising at least two capacitive sensors that are configured as differential capacitors and which include transmitting electrode rows, each having a constant partition that differs for the rows, and an associated counter electrode rows, wherein the processing device determines an absolute value for the absolute distance to be measured from the ratios of the partial capacitances of the individual differential capacitors.

22. A distance measuring system according to claim 21, wherein the transmitting electrode rows extend in a joint plane and parallel to each other and that the counter electrodes are arranged on a joint surface of a material measure that is facing the transmitting electrodes.

23. A distance measuring system according to claim 21, wherein only one receiving electrode is provided, which is arranged parallel in between the transmitting electrode rows and that individual elements of the counter electrodes are connected.

24. A distance measuring system according to claim 21, wherein alternate rows of the transmitting electrodes are connected as receiving electrodes.

25. A distance measuring system according to claim 21, wherein a separate processing unit is assigned to each differential capacitor for determining the respective relative positions and further comprising a linking unit for determining the absolute position from the two relative positions.

26. A distance measuring system according to claim 21, wherein a joint converter unit is assigned to the two differential capacitors, wherein the two systems have a separate integration capacitor that can be added.

27. A distance measuring system according to claim 21, further comprising charge buffers for the differential capacitors which are charged with one or more charge pulses.

28. A distance measuring system according to claim 21, further comprising an additional measuring system for expanding the measuring range.

29. A distance measuring system according to claim 28, wherein the width of one row of counter electrodes is reduced in sections, crosswise to a displacement direction (V), while the width of the other counter electrode row remains the same or is increased in sections, so that specific capacitance ratios exist in each section between the transmitting electrode rows and the counter electrode rows.

30. A distance measuring system, comprising:

at least two capacitive sensor configured as differential capacitors, which include transmitting electrode rows each having a constant partition that differs for the rows, and an associated counter electrode rows, arranged opposite and at a distance to the respective transmitting electrodes, such that they can be displaced relative to the transmitting electrodes and that at least two partial capacitors are formed, wherein the capacitance of at least one partial capacitor changes in proportion to the distance,

a trigger unit adapted to feed binary trigger signals with rising and descending edges at predetermined moments to selected transmitting electrodes that form partial capacitors of the differential capacitor for generating measuring signals, wherein the trigger signals for the two partial capacitors have a fixedly determined phase offset relative to each other,

a processing device that evaluates the measuring signals for determining the partial capacitances of the differential capacitor and from this the distance to be measured and that selects specific edges of the triggering signals to be used for generating measuring signals to be evaluated, and

a switch unit for defining time windows in which the selected edges of the trigger signals are positioned, so that the associated measuring signals can pass through and be evaluated in the processing unit.

31. A distance measuring system according to claim 30, wherein the transmitting electrode rows extend in a joint plane and parallel to each other and that the counter electrodes are arranged on a joint surface of a material measure that is facing the transmitting electrodes.

32. A distance measuring system according to claim 30, wherein only one receiving electrode is provided, which is arranged parallel in between the transmitting electrode rows and that individual elements of the counter electrodes are connected.

33. A distance measuring system according to claim 30, wherein alternate rows of the transmitting electrodes are connected as receiving electrodes.

34. A distance measuring system according to claim 30, wherein a separate processing unit is assigned to each differential capacitor for determining the respective relative positions and further comprising a linking unit for determining the absolute position from the two relative positions.

35. A distance measuring system according to claim 30, wherein a joint converter unit is assigned to the two differential capacitors, wherein the two systems have a separate integration capacitor that can be added.

36. A distance measuring system according to claim 30, further comprising charge buffers for the differential capacitors that are charged with one or more charge pulses.

37. A distance measuring system according to claim 30, further comprising an additional measuring system for expanding the measuring range.

38. A distance measuring system according to claim 37, wherein the width of one row of counter electrodes is reduced in sections, crosswise to a displacement direction (V), while the width of the other counter electrode row remains the same or is increased in sections, so that specific capacitance ratios exist in each section between the transmitting electrode rows and the counter electrode rows.